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battioni Pagani AGRI 72 User Manual

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pag. 30
instruction manual
for use and maintenance serie MEC, STAR, AGRI
Battioni Pagani
®
INTRODUCTION
The Rotary blades vacuum pumps Battioni Pagani
®
have been designed and constructed in compliance with EEC safety regulations
and have been assessed for risks according to standard UNI EN ISO 12100:2010; in particular they are in conformity with directive
2006/42/CE and subsequent modications and additions.
Since the design of this pump complies with the denition of a machine as contained in the Machinery Directive 2006/42/EC, the
pump bears the CE mark on its identication plate. However, it must be pointed out that because of its application and the purpose
for which it is supplied, which species that it be installed by the buyer (without motive power), Battioni Pagani® refuses any and
all responsibility if the instructions in this operation and maintenance manual are not followed.
This manual contains the Declaration of CE conformity and all the instructions required by users, and by the manufacturers of plant
systems, for using our products safely. As a result, the manual must always be kept near the rotary blades vacuum pump.
The descriptions and illustrations in this manual are purely indicative.
The manufacturer reserves the right to make any type of change to this manual at any time.
GUARANTEE
At the moment of receiving the Rotary blades vacuum pump check that it is complete with all its parts.
Any anomalies or missing parts must be notied within 8 days of receipt of the product.
The Supplier guarantees that the product sold is free from defects and undertakes to repair or, by nal decision, to replace the faulty
parts only if the defects are clearly attributed to the manufacturing process or to the materials used. In any case the costs of labour,
travel and transport, and any customs expenses shall be paid by the Purchaser. The vendor is not obliged to pay damages except in
the case of fraud or grave offence. All parts subject to normal wear are excluded from the guarantee. The guarantee will cease to be
valid if:
the faults reported are the result of accidents or obvious carelessness or negligence on the part of the Purchaser,
the parts have been modied, repaired or tted by persons not authorised by the vendor,
the failures and breakages have been caused by use that is unsuitable or heavier than that provided for by the vendor,
the Purchaser has failed to make the payments as agreed by contract.
The Purchaser loses his/her right to the guarantee if he/she fails to report the defects to the vendor within 8 days of discovery,
making an exception to article 1512 of the Italian Civil Code. The Vendor reserves the right to make changes or improvements to
his/her products without being obliged to make the same changes or improvements to the units already produced and/or delivered
previously. The Vendor is not responsible for accidents or for the effects of accidents to people or property due to defective materials
and/or workmanship.
Thank you for choosing Battioni Pagani
®
.
This danger symbol in the manual means that important safety instructions are given. This information is
destined primarily for the operator whose responsibility it is not only to comply with them personally, but also
to ensure compliance by other persons exposed to the connected risks.

Table of Contents

Questions and Answers:

battioni Pagani AGRI 72 Specifications

General IconGeneral
Weight62 kg
Inlet diameter3" BSP
Outlet diameter2" BSP
Frequency50 Hz
Pump typeCentrifugal
Flow Rate72 m³/h
Voltage400 V
PhaseThree phase

Summary

Introduction to Rotary Blades Vacuum Pumps

Guarantee Information for Vacuum Pumps

Obligatory Safety Signs for Vacuum Pumps

Conditions and Limits of Use

General Information

Versions of Rotary Blades Vacuum Pumps

Overview of different Rotary blades vacuum pump versions available.

Identification Label Details

Details on the information provided on the pump's identification label.

Set-up of the Lubrication System

Normal Lubrication

Describes the standard lubrication method for vacuum pumps.

Forced Lubrication

Explains the forced lubrication system using a gear pump.

Automatic Lubrication

Details the automatic lubrication system with a piston metering pump.

Oil to Use

Specifies the recommended types of oils for vacuum pump lubrication.

Overpressure and Vacuum Adjustment Valves

Testing and Running In

Testing Procedures

Procedures for testing the rotary blades vacuum pump before operation.

Running In Period

Guidelines for the initial running-in period of the vacuum pump.

Packaging, Storage, Handling and Transport

Packaging Options

Information on available packaging options for the vacuum pump.

Storage Recommendations

Recommendations for storing the rotary blades vacuum pump correctly.

Handling and Transport Procedures

Safe procedures for handling and transporting the vacuum pump.

Assembly, Fitting, Installation, Disassembly, Re-fitting

Installation Draft

Schematic diagram and components for pump installation.

Double Outlet Installation Draft

Details on setting up a double outlet for mixer function.

Installation Diagram for Irrigation Machines

Installation diagram for irrigation machine applications.

Assembly and Fitting Instructions

Step-by-step guide for assembling and installing the pump.

Hydraulic Draft (/H version)

Description of the hydraulic system for /H version pumps.

Hydraulic Motor Installation Instructions

Instructions for installing the hydraulic motor for /H versions.

Periodical Checks and Maintenance

Troubleshooting Common Problems

Troubleshooting common issues encountered with the vacuum pump.

Disinstallation Procedures

Disassembly Steps

Steps for taking apart the vacuum pump.

Back Disassembly

Instructions for disassembling the rear part of the pump.

Front Disassembly

Instructions for disassembling the front part of the pump.

Re-fitting and Re-installation

Guidance on reassembling the vacuum pump components.

Re-fitting of the Back

Steps for reassembling the rear section of the pump.

Manifold Re-fitting (MEC/STAR/AGRI)

Reassembly instructions for specific manifold types.

Manifold Re-fitting (MEC 9000-13500)

Reassembly instructions for MEC 9000-13500 manifold.

Re-fitting of the Front

Steps for reassembling the front section of the pump.

Correct Positioning of Reversing Gear

Reversion of Direction of Rotation

Start-Up Procedures

Working Without Overpressure Valve (MEC Series)

Precautions for starting MEC series pumps without an overpressure valve.

Set-up of the Lubrication System

Normal Lubrication

Describes the standard lubrication method for vacuum pumps.

Forced Lubrication

Explains the forced lubrication system using a gear pump.

Automatic Lubrication

Details the automatic lubrication system with a piston metering pump.

Oil to Use

Specifies the recommended types of oils for vacuum pump lubrication.

Oil Type Restrictions

Absolutely Do Not Use Following Oil Types

Warning against using specific types of oils for lubrication.

Gearbox Oil Specifications

Details on the type of oil to use for the gearbox.

Oil Level Checking

Instructions on how to check and maintain the oil level.

Quantity of Lubrication Oil

Regulation for Lubricating Oil

Overpressure and Vacuum Adjustment Valves

Testing and Running In

Testing Procedures

Procedures for testing the rotary blades vacuum pump before operation.

Running In Period

Guidelines for the initial running-in period of the vacuum pump.

Start, Operation, and Stop

Starting the Pump

How to start the rotary blades vacuum pump by engaging the PTO.

Operating Guidelines

Operating parameters and precautions for using the vacuum pump.

Stopping the Pump

Procedure for safely stopping the vacuum pump.

Control Mechanism

Explanation of the handle for controlling suction and compression phases.

Temperature Indicator (Thermo Tape)

Information on the temperature indicator for overheating detection.

Protective Devices

Requirements for protective devices to ensure safety during operation.

Individual Means of Protection

Guidelines on personal protective equipment required.

Troubleshooting

Maintenance, Inspections, Checks, Repairs, and Technical Assistance

Cleaning Procedures

Instructions for cleaning the vacuum pump components.

Washing of the Body

Procedure for washing the pump body, especially after sewage entry.

Washing of Oil Tank

Guidelines for cleaning the oil tank annually.

Washing and Cleaning of Valves

Routine cleaning procedures for overflow and pressure/vacuum valves.

Checking of Valves

Regular checks to ensure valves are functioning correctly.

Inspection and Replacement of Blades

Procedures for inspecting and replacing pump blades.

General Information on Blades

Overview of different blade materials used in vacuum pumps.

Inspection of Blades (MEC/STAR/AGRI)

Specific steps for inspecting blades on MEC, STAR, and AGRI series.

Replacement of Blades

Detailed steps for replacing the pump blades.

Blade Sizes

Table detailing the sizes of replacement blades for various models.

Replacement of Rubber Ball

Procedure for replacing the rubber ball in the valves.

Replacement of Gears (/M, /MA, /K, /KA Versions)

Instructions for replacing gears in specific pump versions.

Technical Assistance Contact

Information on how to obtain technical support.

Regular Servicing Schedule

Schedule and procedures for routine maintenance of the vacuum pump.

Putting Out of Service and Demolition

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