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battioni Pagani MEC Series User Manual

battioni Pagani MEC Series
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pag. 30
instruction manual
for use and maintenance serie MEC, STAR, AGRI
Battioni Pagani
®
INTRODUCTION
The Rotary blades vacuum pumps Battioni Pagani
®
have been designed and constructed in compliance with EEC safety regulations
and have been assessed for risks according to standard UNI EN ISO 12100:2010; in particular they are in conformity with directive
2006/42/CE and subsequent modications and additions.
Since the design of this pump complies with the denition of a machine as contained in the Machinery Directive 2006/42/EC, the
pump bears the CE mark on its identication plate. However, it must be pointed out that because of its application and the purpose
for which it is supplied, which species that it be installed by the buyer (without motive power), Battioni Pagani® refuses any and
all responsibility if the instructions in this operation and maintenance manual are not followed.
This manual contains the Declaration of CE conformity and all the instructions required by users, and by the manufacturers of plant
systems, for using our products safely. As a result, the manual must always be kept near the rotary blades vacuum pump.
The descriptions and illustrations in this manual are purely indicative.
The manufacturer reserves the right to make any type of change to this manual at any time.
GUARANTEE
At the moment of receiving the Rotary blades vacuum pump check that it is complete with all its parts.
Any anomalies or missing parts must be notied within 8 days of receipt of the product.
The Supplier guarantees that the product sold is free from defects and undertakes to repair or, by nal decision, to replace the faulty
parts only if the defects are clearly attributed to the manufacturing process or to the materials used. In any case the costs of labour,
travel and transport, and any customs expenses shall be paid by the Purchaser. The vendor is not obliged to pay damages except in
the case of fraud or grave offence. All parts subject to normal wear are excluded from the guarantee. The guarantee will cease to be
valid if:
the faults reported are the result of accidents or obvious carelessness or negligence on the part of the Purchaser,
the parts have been modied, repaired or tted by persons not authorised by the vendor,
the failures and breakages have been caused by use that is unsuitable or heavier than that provided for by the vendor,
the Purchaser has failed to make the payments as agreed by contract.
The Purchaser loses his/her right to the guarantee if he/she fails to report the defects to the vendor within 8 days of discovery,
making an exception to article 1512 of the Italian Civil Code. The Vendor reserves the right to make changes or improvements to
his/her products without being obliged to make the same changes or improvements to the units already produced and/or delivered
previously. The Vendor is not responsible for accidents or for the effects of accidents to people or property due to defective materials
and/or workmanship.
Thank you for choosing Battioni Pagani
®
.
This danger symbol in the manual means that important safety instructions are given. This information is
destined primarily for the operator whose responsibility it is not only to comply with them personally, but also
to ensure compliance by other persons exposed to the connected risks.

Table of Contents

Questions and Answers:

battioni Pagani MEC Series Specifications

General IconGeneral
Brandbattioni Pagani
ModelMEC Series
CategoryWater Pump
LanguageEnglish

Summary

Introduction

Guarantee

Obligatory Safety Signs

Conditions and Limits of Use

Set-up of Lubrication System

Normal Lubrication

Lubrication mechanism for specific models, occurring only during intake phase.

Forced Lubrication

Lubrication via gear pump, standard on many models, acts during both phases.

Automatic Lubrication

Piston metering pump system for automatic lubrication, eliminating manual adjustment.

Oil to Use

Guidance on suitable oils, properties, and alternatives for internal lubrication.

Oil Level

Procedures for checking oil levels using visual indicators on different pump series.

Regulation for Lubricating Oil

Adjusting oil delivery rates for forced and automatic lubrication systems.

Overpressure and Vacuum Adjustment Valves

Testing and Running In

Testing

Pre-operation checks and testing procedures for the vacuum pump.

Running In

Recommended procedure for the initial running-in period of a new pump.

General Information

Versions of the Rotary Blades Vacuum Pump

Overview of different pump versions based on power take-off and drive mechanisms.

Identification Label

Packaging, Storage, Handling and Transport

Packaging

Available packaging options for the vacuum pump.

Storage

Guidelines for proper storage to maintain pump condition.

Handling and Transport

Safe methods for lifting, handling, and transporting the pump.

Assembly, Fitting, Installation, Disassembly, Re-fitting

Installation Draft

Diagrams and components for pump installation and system connections.

Double Outlet Installation Draft

Diagram of Installation Without Manifold on Irrigation Machines

Schematic for installing the pump on irrigation machines without a manifold.

Assembly and Fitting - Installation

Hydraulic Draft (/H version)

Hydraulic Motor Installation Instruction

Disinstallation

.../M-K

Steps for disinstalling the .../M-K version pump.

.../P

Steps for disinstalling the .../P version pump.

.../D

Steps for disinstalling the .../D version pump.

.../H

Steps for disinstalling the .../H version pump.

Disassembly

Back disassembly

Procedures for disassembling the rear section of the pump for specific series.

Front disassembly

.../M-K

Steps for disassembling the front section of the .../M-K version pump.

.../P

Steps for disassembling the front section of the .../P version pump.

MEC 9000-11000-13500.../P

Steps for disassembling the front of MEC 9000-11000-13500 .../P version.

.../D

Steps for disassembling the front section of the .../D version pump.

.../H

Steps for disassembling the front section of the .../H version pump.

Re-fitting - Re-installation

Re-fitting of the back

Procedures for re-fitting the rear section of the pump for specific series.

Re-fitting of MEC 1000-1600-2000-3000-4000-5000-6500-8000/STAR/AGRI manifold

Reinstalling MEC 9000-11000-13500 manifold

Re-fitting of the front

.../M-MA-K-KA

Steps for refitting the front section of .../M-MA-K-KA versions.

.../P

Steps for refitting the front section of .../P versions.

MEC 9000-11000-13500.../P

Steps for refitting the front of MEC 9000-11000-13500 .../P versions.

.../D

Steps for refitting the front section of .../D versions.

.../H

Steps for refitting the front section of .../H versions.

Correct Positioning of Reversing Gear

Reversion of Direction of Rotation

Direction of Rotation

Set-up of the Lubrication System

Normal Lubrication

Lubrication mechanism for specific models, occurring only during intake phase.

Forced Lubrication

Lubrication via gear pump, standard on many models, acts during both phases.

Automatic Lubrication

Piston metering pump system for automatic lubrication, eliminating manual adjustment.

Oil to Use

Guidance on suitable oils, properties, and alternatives for internal lubrication.

Absolutely Do Not Use Following Oil Types

Gearbox Oil

Oil Level

Quantity of Lubrication Oil

Regulation for Lubricating Oil

Overpressure and Vacuum Adjustment Valves

Testing and Running In

Testing

Pre-operation checks and testing procedures for the vacuum pump.

Running In

Recommended procedure for the initial running-in period of a new pump.

Start, Operation, Stop

Start

Procedure for starting the rotary blades vacuum pump via the power take-off.

Operation

Guidelines for operating the pump within specified parameters and limits.

Stop

Controls

Temperature Indicator (Thermo Tape)

Protective Devices

Individual Means of Protection to be Used

Troubleshooting

Maintenance, Inspections and Checks, Repairs, Technical Assistance

Cleaning

Procedures for cleaning the pump body, oil tank, and valves for maintenance.

Checking of Valves

Regular checks to ensure overflow and pressure/vacuum valves are functioning efficiently.

Inspection and Replacement of Blades

Information on blade inspection, general info, and replacement procedures.

Inspection of Blades MEC/STAR/AGRI

Replacement of Blades

Blades Sizes

Replacement of Rubber Ball

Replacement of Gears (version /M - MA and /K - KA)

Technical Assistance

Regular Servicing

Putting Out of Service and Demolition

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