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Beckhoff EL2904 User Manual

Beckhoff EL2904
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Operating instructions | EN
EL2904
TwinSAFE Terminal with 4 digital fail-safe outputs
2024-05-24 | Version: 3.2.2

Table of Contents

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Beckhoff EL2904 Specifications

General IconGeneral
Weightapprox. 60 g
Operating temperature-25…+60 °C
Storage temperature-25…+85 °C
Protection classIP20
Number of outputs4
Output voltage24 V DC
Relative humidity95 %, no condensation
Nominal voltage24 V DC
Electrical isolation500 V (E-bus/field potential)
Output typeDigital
Short-circuit protectionYes
Overload protectionYes
Bus interfaceE-bus

Summary

Notes on the Documentation

Disclaimer and Legal Information

General information about product revisions, use cases, and limitations of liability.

Trademarks and Patents

Lists registered trademarks and details patents protecting EtherCAT technology.

Documentation Version History

Lists changes and updates made to different versions of the documentation.

Staff Qualification and Safety

Defines required personnel qualifications and safety/instruction guidelines.

Beckhoff Support and Service Information

Contact details for support, training, service, and the download area.

For Your Safety

Operator's Duty of Care

Operator's responsibilities and compliance with safety standards for TwinSAFE components.

Safety Image Signs Explained

Explanation of safety pictograms on the product and their meaning.

General Safety Instructions

Instructions for before, during, and after operation for safe use.

System Description

Beckhoff Bus Terminal System Overview

Overview of the Bus Terminal system architecture, components, and connection methods.

TwinSAFE System Introduction

Introduction to the TwinSAFE system and its integration with the Bus Terminal system.

TwinSAFE Safety Concept Details

Details the TwinSAFE safety concept, protocol (FSOE), and configuration approach.

EL1904, EL2904 Terminal Description

Connects safety sensors/actuators using EL6900 for a decentralized safety system.

Product Description

EL2904 TwinSAFE Terminal Overview

Details the EL2904 as a safe output terminal with 4 digital outputs for actuators.

Intended Use and Critical Warnings

Specifies use for machine safety and covers critical warnings on injury and power.

EN 81 Approval Conditions

Details EN 81 approval requirements including machine standards, surge filters, and temperature.

General Safety and Environmental Requirements

Covers indoor use, direct contact protection, ambient conditions, safe state, and lifetime.

Installation and Power Supply Requirements

Specifies IP54 cabinet installation and SELV/PELV power supply limits.

Detailed Technical Data

Provides detailed technical specifications including electrical, environmental, and physical properties.

Target Failure Measures

Lists characteristic numbers for lifetime, failure rates, and safety levels (SIL, PL).

Element Classification and Safety Standards

Covers element classification, IEC 61508 usage, and MTTF/PFHD calculation references.

Block Diagram of the EL2904

Illustrates the internal functional blocks and signal paths of the EL2904.

Operation

Environmental Conditions and Safety Precautions

Ensures components are operated under specified conditions, with safety warnings.

Installation Overview and Electrical Connections

Provides general installation instructions and details electrical connections.

Overvoltage Protection and Wiring

Recommends surge filters and details wiring procedures and cable specifications.

EL2904 Pin Assignment and Test Pulses

Shows pin assignments and explains test pulses for outputs.

Signal Cable Routing and Mechanical Installation Safety

Covers cable routing, mechanical installation, and critical safety warnings.

Control Cabinet Installation and Positioning

Specifies cabinet requirements and mounting position for optimal cooling.

ATEX Operation Conditions and Configuration

Details ATEX conditions, special requirements, identification, and TwinCAT configuration.

TwinSAFE Diagnostics and Troubleshooting

Provides information on diagnostic LEDs, objects, flashing codes, and error causes.

Lifetime

Guaranteed Lifetime and Component Replacement

Details the guaranteed lifetime and warns to replace components after 20 years.

Maintenance and Cleaning

Manufacturer Cleaning Procedure

Instructions for cleaning: do not operate if dirty, send to manufacturer for cleaning.

Disassembly Instructions

Step-by-step instructions for safely removing TwinSAFE components from the mounting rail.

Decommissioning

Disposal Guidelines

NOTICE: Observe laws for correct disposal to prevent environmental damage.

Returning Components to Vendor

Instructions for returning used devices for professional disposal and associated costs.

Appendix

Product Volatility Explained

Explains volatile and non-volatile components and data security concerns.

Focus on Certificates

Highlights the importance of EC type examination certificates and where to find current ones.

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