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Beisler 100-68 User Manual

Beisler 100-68
162 pages
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100/68
Universal
Piped-Pocket-Sewing unit
Operating instructions
Assembly instructions
Service instructions
Programming instructions
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Ausgabe / Edition: 11/2007 Printed in Federal Republic of Germany Teile-Nr.:/Part-No.:DOC000045
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Table of Contents

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Beisler 100-68 Specifications

General IconGeneral
TypeIndustrial Sewing Machine
Stitch TypeLockstitch
Stitch LengthUp to 6mm
Sewing Speed5000 stitches per minute
Machine Weight35kg

Summary

Operating Instructions

Description of Product

Details the intended application, materials, and technical specifications of the sewing unit.

Operating Procedures

Covers essential operations like swiveling stations, needle/thread handling, and monitors.

Switching On/Off and Process Control

Guides through powering on, setting reference position, stopping, and powering off the unit.

Working Methods

Explains specific methods for producing trousers and breast welt pockets.

Optional Equipment Operations

Details the function and operation of optional equipment like tape feeders and zipper devices.

Maintenance Procedures

Covers essential cleaning and oil level checks for optimal machine performance.

Assembly Instructions

Scope of Delivery

Lists the components included in the basic sewing unit package.

General Notes for Installation

Provides important initial instructions and safety notes for installation personnel.

Electrical Connection

Details connecting the control panel and the main power supply.

Pneumatic Connection

Covers connecting compressed air and setting operating pressure.

Vacuum Unit Connection

Instructions for connecting the factory-own vacuum unit hose.

Putting into Operation

Final steps for preparing the sewing unit for initial operation.

Service Instructions

General Service Notes

Provides guidelines on adjustments, dependencies, and safety during service operations.

Transport Carriage Adjustments

Covers checking and adjusting rear and front end positions and toothed belt tension.

Transport Clamp Adjustments

Details adjusting clamp stroke, parallelism, and distances to the folder sole.

Folder Adjustments

Instructions for changing, positioning, and adapting the folder and its slides.

Flap Clamp Adjustments

Procedures for setting flap clamp position and opening stroke.

Centre Knife Adjustments

Covers positioning, protection, and contact pressure of the centre knife.

Bobbin Thread Catcher Adjustment

Details the correct adjustment of the thread catcher and counterknives.

Corner Knife Adjustments

Includes presetting, belt tension, alignment, slant, and knife exchange.

Laser Markings

Provides basic values for laser markings used in positioning.

Photocells for Flap Scanning

Covers checking photocells and correcting the left light barrier for specific pockets.

Vacuum Plate Adjustment

Instructions for adjusting the height of the vacuum plate.

Optional Equipment Adjustments

Guides adjustments for downholder, ejector roller, and zipper scissors.

Maintenance Schedule

Provides a schedule for daily, weekly, and periodic maintenance tasks.

Programming Instructions

General Notes on Programming

Overview of the DACIII control generation, its interface, and programming capabilities.

Operating Terminal and User Interface

Details the touch screen, its symbols, keys, and menu structure.

Specified Seam Programs

Lists pre-stored seam programs with storage locations and seam types.

Main Screen Overview

Explains elements displayed on the main screen: pattern, program, functions.

Menu Level 1 Operations

Covers seam sequences, functions, copying programs, and seam parameters.

Seam Parameters Configuration

Details parameters for seam course, speed, length, slant, and knife functions.

Global Parameters Settings

Covers general machine settings affecting all programmed seams.

Service Menu Operations

Includes multitest, machine tests, DAC update, USB data transfer, and panel settings.

USB Data Storage and Transfer

Procedures for saving and loading program data using a USB stick.

Control Panel Settings

Adjusting display brightness, contrast, calibration, and touch screen tests.

Init Parameters Operations

Resetting global, sewing parameters, and sequences to factory settings.

Menu Level Configuration

Blocking menu levels and securing them with a password.

Version Information

Displays information about the current software version.

Error Messages and Operation Display

Sewing Motor Errors

Covers errors related to motor timeout, excess current, overload, and temperature.

Step Motor Errors

Details errors for step motors such as timeout, excess current, and overheating.

Communication and Control Errors

Includes errors for voltage drops, machine temperature, and air supply issues.

CAN Module Errors

Lists errors related to CAN modules for corner knives and I/O units.

System and Information Messages

Covers messages for program validity, updates, resets, and active settings.

Operational Errors

Details errors for folder stamps, corner knives, zipper scissors, and downholder.

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