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BESV CF1 User Manual

BESV CF1
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Technical Manual - BESV CF1
Technical Manual
BESV CF1
V. 1.0, Sep. 2015

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BESV CF1 Specifications

General IconGeneral
BrandBESV
ModelCF1
CategoryBicycle
LanguageEnglish

Summary

Electronic Components Overview

Component Identification

Visual identification of key e-bike parts including HMI, lights, sensors, motor, and battery.

Component Specifications: Controller and Motor

Controller Specifications

Details the model, operating/storage temp, humidity, function, output power, voltage, and efficiency of the controller.

Motor Specifications

Provides specifications for the motor, including model, temperature, size, weight, ROHS, noise, RPM, torque, and voltage.

Component Specifications: Pedaling Sensor and HMI

Pedaling Sensor Specifications

Details the model, resolution, weight, operating voltage, clockwise/counterclockwise direction, and RPM for the pedaling sensor.

HMI Specifications

Provides specifications for the HMI, including operating/storage temps, display type, lighting control, and I/O connectors.

Component Specifications: Battery

Battery Specifications

Details the battery model, capacity, voltage, current limits, communication type, operating/storage temps, and power consumption.

Operation: Battery Charging

Battery Charging Procedure

Instructions for connecting the charger, charging time, and indicator lights for battery charging.

Operation: Battery Safety

Important Safety Notes for Battery Charging

Provides crucial safety guidelines for using and charging the battery to prevent damage or hazards.

Operation: HMI Information

HMI Information and Indicators

Explains HMI components, power button LED indicators for discharge and charge status.

Operation: HMI Assistance Levels

Assistance Level Suggestions

Details the 3 assistance levels and their suggested riding conditions based on the HMI display.

Operation: System Control

Turning System On/Off and Light Control

Instructions for powering the system on/off and controlling front/rear lights with intensity adjustments.

Assistance Level and Firmware Version

How to adjust assistance levels and check HMI/controller firmware versions.

Firmware Version Information

Understanding Firmware Display

Explains how the status and assistance indicators display main and sub firmware versions.

Disassembling Components: EMS

EMS Disassembly Steps

Step-by-step guide to disassemble the EMS, including disconnecting cables and removing covers.

Disassembling Components: Power Button and Bottom Cover

Power Button Disconnection

Instructions for removing wire covers and disconnecting the power button connector.

Bottom Cover and Cable Disconnections

Steps to remove the bottom cover and disconnect motor, pedaling sensor, and rear light cables.

Disassembling Components: Battery and Power Kit

Battery Screw Removal

Instructions for loosening battery screws to prepare for removal.

Power Kit Extraction

Guide to carefully pulling out the power kit, checking for stuck cables.

Disassembling Components: Pedaling Sensor

Pedaling Sensor Cable and Crank Removal

Steps to disconnect the pedaling sensor cable and remove the crank for sensor access.

Disassembling Components: Motor

Motor Cable Disconnection and Preparation

Steps to disconnect the motor cable and prepare for removal by removing caps and nuts.

Disassembling Components: Rear Wheel

Rear Wheel Removal for Motor Access

Steps to bend the derailleur and remove the rear wheel as part of motor disassembly.

Disassembling Components: Switch

Switch Removal and Disconnection

Instructions for removing wire covers, disconnecting the switch connector, and removing the switch.

Troubleshooting: Error and Warning Alerts

Interpreting Error/Warning Indicators

Explains how alternating blue/red LEDs indicate errors or warnings and how to retrieve warning codes.

Warning Code Meanings

Details warning codes 1-3 and their corresponding meanings like sensor or battery communication failures.

Troubleshooting: Error Messages

Motor and Connection Error Codes

Details error codes 1-3 and 7 for motor issues like stalling, driving hard, hall sensor errors, and HMI-controller connection failures.

Troubleshooting: Basic System Issues

System Not On and Battery Indicator Problems

Addresses system not turning on and battery indicator flashing issues, suggesting checks and distributor contact.

Assistance System and Lighting Issues

Troubleshoots inconsistent assistance, level resetting to 0, and lighting system problems.

Troubleshooting: Basic Charging and Braking

Battery Charging and Poor Braking Issues

Covers battery not charging due to connection or damage, and poor braking due to brake insertion or grease.

Braking Noise and Performance

Addresses metallic noises during braking and worn brake shoes affecting performance and safety.

Troubleshooting: Advanced Battery Issues

Unable to Discharge Battery Diagnosis

Detailed steps for technicians to diagnose battery unable to discharge, including voltage, temperature, and fuse checks.

Troubleshooting: Advanced Battery Charging

Unable to Charge Battery Diagnosis

Steps for technicians to diagnose battery unable to charge, involving connectors, temperature, and fuse checks.

Troubleshooting: Advanced Motor Issues

Motor Failure Diagnosis

Diagnostic steps for motor failure, checking connectors, pins, cable skin, hall sensor signal, and resistance.

No Speed Information Diagnosis

Troubleshooting steps for missing speed information, focusing on speed sensor resistance.

Troubleshooting: Motor Vibration

Abnormal Motor Vibration Diagnosis

Diagnoses abnormal motor vibration by checking connectors, pins, housing, bearings, axle, and hall sensor signals.

Troubleshooting: Motor Motion Resistance

Heavy Motor Motion Resistance Diagnosis

Troubleshooting steps for heavy motor resistance during rotation, checking cable shorts, inductance, and EMF.

Troubleshooting: Whole Bike Assistance

No Assistance While Pedaling Diagnosis

Diagnoses lack of assistance by checking assist level, connectors, e-brake signal, hall sensors, and controller/motor.

Troubleshooting: HMI and Assistance Level

HMI Operability Issues

Troubleshooting for HMI being on but inoperable, checking motor connectors, cables, and hall sensors.

Assistance Level Resetting Issues

Diagnoses assistance level resetting to 0 by checking motor connectors, cables, hall sensors, and controller/motor.

HMI Immediate Turn-off Issues

Troubleshooting for HMI turning off immediately, checking HMI and contacting manufacturer.

Troubleshooting: Assistance Smoothness and System Power

Assistance Smoothness Issues

Diagnoses discontinuous assistance by checking firmware, pedal signals, controller, and pedaling sensor.

System Power On Issues

Troubleshooting steps for system not turning on, checking battery voltage, charging status, battery, and HMI.

Troubleshooting: Backward Pedaling Output

Power Output During Backward Pedaling

Diagnoses power output issues during backward pedaling by checking pedal signal and controller.