EN
77-3027-R1.012 / 16
CONDITION CAUSE CORRECTION
Heavy top or
bottom pattern
Horn holes plugged.
Obstruction on top or bottom of uid tip.
Cap and/or tip seat dirty.
Clean. Ream with non-metallic point.
Clean.
Clean.
Heavy right or left
side pattern
Left or right side horn holes plugged.
Dirt on left or right side of uid tip.
Clean. Ream with non-metallic point.
Clean.
Remedies for the top-heavy, bottom-heavy, right-heavy, and left-heavy patterns:
1. Determine if the obstruction is on the air cap or the uid tip. Do this by making a test
spray pattern. Then, rotate the cap one-half turn and spray another pattern. If the defect
is inverted, obstruction is on the air cap. Clean the air cap as previously instructed.
2. If the defect is not inverted, it is on the uid tip. Check for a ne burr on the edge of the
uid tip. Remove with #600 wet or dry sand paper.
3. Check for dried paint just inside the opening; remove by washing with solvent.
Heavy center pattern
Fluid ow too high for atomization air.
Material ow exceeds air cap's capacity.
Spreader adjustment valve set too low.
Atomizing pressure too low.
Material too thick.
Balance air pressure and uid ow. Increase
spray pattern width with spreader
adjustment valve.
Thin or lower uid ow.
Adjust.
Increase pressure.
Thin to proper consistency.
Split spray pattern
Atomization air pressure too high.
Fluid ow too low.
Spreader adjusting valve set too high.
Reduce at transformer or gun.
Increase uid ow (increases gun handling
speed).
Adjust.
Jerky or uttering spray
*Loose or damaged uid tip/seat.
Material level too low.
Container tipped too far.
Obstruction in uid passage.
Dry or loose uid needle packing nut.
Tighten or replace.
Rell.
Hold more upright.
Backush with solvent.
Lubricate or tighten.
Unable to get round
spray
Spreader adjustment screw not seating
properly.
Air cap retaining ring loose.
Clean or replace.
Tighten.
Will not spray
No air pressure at gun.
Fluid needle adjusting screw not open
enough.
Fluid too heavy for gravity feed.
Check air supply and air lines, blow out gun
air passages.
Open uid needle adjusting screw.
Thin material and/or change to larger tip size.
Paint bubbles in cup
Fluid tip not tight. Tighten tip.
Fluid leaking or
dripping from cup lid
Cup lid loose.
Dirty threads on cup or lid.
Cracked cup or lid.
Tighten lid.
Clean.
Replace cup and lid.
TROUBLESHOOTING
*Most common problem.