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BOMBARDIER
Offroad Vehicle
Traxter 7400
BOMBARDIER Traxter 7400 User Manual
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Section 10
BODY/
FRAME
Subsection 02
(BO
DY)
10-02-1
BODY
BODY PARTS
V01L2FS
13
19
44
45
17
46
49
48
18
47
41
14
10
35
34
50
52
51
20
39
12
33
28
6
36
28
38
11
9
5
37
16
4
26
15 Nm
(133 lbf
in
)
http://ReadManuals.com
198
200
Table of Contents
Table of Contents
1
Introduction
3
01 Service Tools and Service Products
5
General Information
8
Tightening Torques
9
Table of Contents
11
Service Tools
12
Engine - Mandatory Service Tools
13
Engine - Recommended Service Tools
14
Electrical - Mandatory Service Tools
16
Electrical - Recommended Service Tools
17
Suspension - Mandatory Service Tools
18
Suspension - Recommended Service Tools
19
Drive - Mandatory Service Tools
20
Drive - Recommended Service Tools
21
Vehicle - Mandatory Service Tools
22
Vehicle - Recommended Service Tools
23
Service Products
24
Mandatory Service Products
24
Recommended Service Products
25
Maintenance
26
Table of Contents
26
Noise Emission Control System Regulation
27
Tampering with Noise Control System Prohibited
27
Among those Acts Presumed to Constitute Tampering Are the Acts Listed below
27
Maintenance Chart
27
Maintenance Chart
28
Maintenance and Lubrication
30
Maintenance/Lubrication
30
Air Filter Cleaning/Draining
30
Bolts, Fasteners and Nuts
31
Engine Oil and Filter
31
Spark Arrester
32
Tires and Wheels
33
Engine Compartment
34
Storage and Pre-Season Preparation
35
Storage/Pre-Season Preparation
35
Storage
35
Fuel Stabilizer
35
Engine Lubrication
35
Rags in Air Intake and Exhaust System
35
Vehicle Cleaning and Protection
35
Coolant Density
36
Pre-Season Preparation
37
Engine
38
Table of Contents
38
Removal and Installation
40
Engine Removal
41
Engine Installation
43
Anti-Vibration System
43
Exhaust System
44
Shifting System
45
Cooling System
47
Cooling System Leak Test
48
Inspection
48
Draining the System
48
Cooling System Refilling
48
Pressure Cap
49
Radiator
49
Thermostat
49
Coolant Tank
50
Fan and Outlet Deflector
50
Temperature Sender
50
Rewind Starter
51
Rewind Starter
52
Starting Pulley
54
Magneto System
55
Magneto
56
Rotor
56
Sparg Clutch
57
Cylinder and Head
58
1, Cylinder Head
59
2, Push Rod
59
3, Rocker Arm
59
4, Valve Spring
60
5, Valve
61
6, Valve Stem Seal
61
7, Cylinder
62
8, Lifter
63
9, Piston
63
10, Piston Rings
64
Crankshaft/Balancer Shaft
66
1, Camshaft
67
2, Balancer Shaft
68
3, Crankshaft
68
Lubrication System
69
Troubleshooting
70
Engine Pressure Test
70
Oil Change and Oil Filter Replacement
70
Oil Strainer
71
Engine Oil Pressure Regulator
71
Oil Pump
72
Clutch Oil Pressure Regulator
72
Clutch
73
Clutch Drum, Clutch Weight and Sprag Clutch
74
Friction Drive Plate, Steel Driven Plate and Clutch Basket
75
Gear Shift System
79
Transmission
79
Transmission
80
Gear Shift Mechanism
81
Transmission
82
Fuel System
84
Table of Contents
84
Fuel Circuit
85
Fuel Lines
86
Fuel Tank Strainer
86
Fuel Valve
87
Fuel Tank
87
Fuel Gauge
88
Fuel System Pressurization
88
Carburetor
90
Removal
90
Cleaning and Inspection
91
Carburetor Float Level Adjustment
91
Installation
92
Carburetor Adjustments
93
Pilot Screw Adjustment
94
Carburetor and Fuel Pump
90
Fuel Pump
96
Removal
96
Verification
96
Cleaning and Inspection
96
Installation
96
Air Intake Silencer
97
Air Filter Box
98
Rear Air Intake Tube
98
Front Air Intake Tube
98
Pcv Valve
98
Electrical
100
Table of Contents
100
Overview
103
General Operation Information
103
Mpem (Multi-Purpose Electronic Module)
103
Charging System
103
Starting System
104
Ignition System
104
Electric Shift System
105
Gauges/Accessories
105
General Testing/Troubleshooting Information
106
Servicing Packard Connectors
106
Servicing Deutsch Connectors
107
Servicing Amp Connectors (26 Pins)
107
Identification of Fuse Block on Vehicle
111
Identification of Major Connector Pins
111
Charging System
114
Testing Procedure
114
Battery
116
Troubleshooting
116
Battery Testing
116
Removal
117
Cleaning
117
Inspection
117
Battery Storage
117
Activation of a New Battery
118
Tips for Charging a Used Battery
119
Charging 2 or more Batteries at a Time
120
Installation
120
Starting System
116
Starting System Troubleshooting
121
Starting System Tests
122
Electric Starter
124
Removal
124
Installation
124
Ignition System
125
Ignition System Testing Procedure
125
General
125
Ignition System Test
125
Ignition Coil
127
Other Ignition System Problems
128
Ignition Timing
128
Spark Plug
129
Disassembly
129
Heat Range
129
Fouling
129
Spark Plug Analysis
129
Spark Plug Installation
130
Ngk Spark Plug Symbol Explanation
131
General
132
Electric Shift System
132
Troubleshooting
132
Diagnostic/Calibration Mode
132
Preparation
133
Testing
134
Valve Removal/Installation
140
Shifting Valve
140
Clutching Valve
140
Clutch Modulator Valve
141
Sensor Removal/Installation
142
Stps (Sub-Transmission Position Sensor)
142
Gbps (Gear Box Position Sensor)
142
Vss (Vehicle Speed Sensor)
142
Valves/Solenoids Tests
144
Clutching Valve and Clutch Modulator Valve Tests
144
Upshift/Downshift Solenoids Tests
144
Sensor Tests
146
Stps (Sub-Transmission Position Sensor) and Gbps (Gear Box Position Sensor) Tests
146
Vss (Vehicle Speed Sensor) Tests
146
Upshift/Downshift Switch Tests
147
Upshift/Downshift Switch
147
Instruments and Accessories
148
Removal and Installation
148
12-Volt Auxiliary Power Outlet
148
12-Volt Power Outlet
148
Headlight
148
Ignition Switch
149
Indicator Lights
150
Mpem
150
Speedometer
150
Tests
152
12-Volt Auxiliary Power Outlet
152
12-Volt Power Outlet
152
Cooling Fan Operation Test
152
Headlight
152
Hi-Lo Switch
152
Indicator Lights
153
Speedometer
153
Drive Train
154
Table of Contents
154
Front Differential
155
Front Drive Shaft
156
Front Differential
157
Front Propeller Shaft
158
Rear Axle
161
Rigid Axle
162
Rear Propeller Shaft
164
Table of Contents
166
Steering/Control
167
Steering/Control Systems
167
Handle Bar
168
Steering Column
168
Tie-Rod
168
Steering Column Bearing
169
Multi-Function Switch
169
Throttle Handle
170
Lh Handle Brake
170
Rh Handle Brake
171
Suspension
172
Table of Contents
172
Front Suspension
173
Shocks Assembly
174
Upper A-Arm
175
Lower A-Arm
176
Knuckle
177
Wheel Bearing Condition
178
Rear Suspension
179
Rear Shock
180
Swing Arm
181
Brakes
185
Table of Contents
185
Front Brakes
186
Hydraulic Brakes
186
Rear Brake
187
General
188
Master Cylinder
188
Caliper
189
Brake Pads
190
Brake Disc
191
Brake Pedal
192
Brake Cable
193
Interlock Cable
193
Brake Hoses and Brake Tubes
194
Brake System Bleeding
196
Brake Light Switch
197
Table of Contents
198
Body Parts
199
Seat
201
Seat/Engine Cover
202
Storage/Steering/Shifter Guide Cover
203
Front Skid Plate/Bumper/Luggage Rack
203
Front Fender/Mudguard/Facia
204
Inner Fender
206
Fuel Tank Cover/Side Panel
206
Rear Luggage Rack
207
Rear Fender/Rear Fender Cover
208
Rear Mudguard/Facia
209
Skid Plate
210
Arm Protector
210
Latch Lever/Latch Base/Spring
210
Seat Adjustment
211
Seat Cover Replacement
211
Storage Cover Latch
211
Seat Cleaning
212
Decals Replacement
212
Hitch/Trailer Ball
212
Plastic Maintenance
213
Maintenance
213
Plastic Repair
214
Repair
214
Frame
215
1, Footrest
216
2, Removable Brace
216
3, Rear Extension Frame
216
4, Winch Plate
217
5, Frame
217
Technical Data
219
Wiring Diagram
225
4
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BOMBARDIER Traxter 7400 Specifications
General
Brand
BOMBARDIER
Model
Traxter 7400
Category
Offroad Vehicle
Language
English
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