Section 04 FUEL SYSTEM
Subsection 03 (CARBURETOR AND FUEL PUMP)
04-03-1
CARBURETOR AND FUEL PUMP
CARBURETOR
CAUTION: Although some jets be replaced by
other jets from other carburetors, such modifica-
tions shouldn’t be performed. They can greatly
affect engine calibration and can cause severe
damage to engine. Use only recommended jet-
ting specific for this carburetor.
REMOVAL
Disconnect BLACK negative cable from battery.
Remove seat.
Unplug all fuel hoses from carburetor no. 7.
NOTE: To ease reinstallation, mark all hoses be-
fore unplugging.
Loosen both carburetor and air box clamps.
Loosen air box bolts and move backward.
Pull out carburetor.
Choke Cable Removal
Put carburetor on a clean rag.
Unscrew choke plastic nut from carburetor, as
shown in the next photo.
REMOVE CHOKE PLASTIC NUT
NOTE: To ease choke plastic nut removal use an
open key as shown in the next photo. This tool can
be made with an existing 12 mm key.
1. Open key end here
Pull choke cable to remove choke plunger from
carburetor.
Throttle Cable Removal
With carburetor on a clean rag, remove carburetor
side cover.
Using thumb, release tension on throttle lever.
With long nose pliers, rotate cable end bushing so
that cable aligns with throttle lever recess, then lift
cable end. See next photo.
1. Release tension on throttle lever
2. Cable end bushing
3. Throttle lever recess
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