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BONFIGLIOLI ACTIVE Cube ACU 201-05

BONFIGLIOLI ACTIVE Cube ACU 201-05
292 pages
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ACTIVE CUBE
Operating Instructions
Frequency inverter 230 V / 400 V
0.25 kW ... 132 kW

Table of Contents

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BONFIGLIOLI ACTIVE Cube ACU 201-05 Specifications

General IconGeneral
Braking ResistorOptional
Protection ClassIP20
Weight1.2 kg
Output Voltage0-Input Voltage
Switching Frequency4-16 kHz
Frequency Range0-599 Hz
Operating Temperature-10°C to 50°C
Relative Humidity5-95% (non-condensing)
Storage Temperature-25°C to 70°C

Summary

2 General safety instructions and information on use

2.4 Residual risks

Identifies inherent hazards like electrical, electrostatic, thermal, and falling equipment risks that cannot be eliminated.

2.5 Safety and warning signs at frequency inverter

Emphasizes compliance with all safety instructions and the importance of not removing warning labels from the inverter.

2.11 Safety Instructions on Function Safe Torque Off (STO)

Details the STO function as a safety provision, emphasizing proper installation and commissioning by qualified staff.

5 Mechanical Installation

5.1 ACU 201 (up to 3.0 kW) and 401 (up to 4.0 KW)

Describes the standard mounting procedure for ACU 201/401 inverters up to 3.0/4.0 kW, including dimensions and installation considerations.

5.2 ACU 201 (4.0 to 9.2 kW) and 401 (5.5 to 15.0 kW)

Details mechanical installation for ACU 201/401 inverters (4.0-9.2 kW / 5.5-15.0 kW), covering mounting and dimensions.

5.3 ACU 401 (18.5 to 30.0 kW)

Explains the mechanical installation for ACU 401 frequency inverters from 18.5 to 30.0 kW, including mounting dimensions and fixing brackets.

6 Electrical Installation

6.1 EMC Information

Provides measures for electromagnetic compatibility (EMC), including installation on metal panels and proper cable routing.

6.4 Connection of Unit

Covers dimensioning of conductor cross-sections and details mains and motor connection requirements, including cable types and lengths.

6.5 Connection of types

Illustrates mains and motor connections for different ACU series models, specifying terminal usage and cable cross-sections.

6.6 Control Terminals

Explains the functionality and configuration of control terminals, including digital inputs, outputs, and multifunction terminals.

7 Control Unit KP500

7.3 Actual Value Menu (VAL)

Describes how to display and navigate through various actual values, including data set selection and saving.

7.4 Parameter Menu (PARA)

Details how to select, edit, and adjust parameter values, including setting parameters to factory defaults and managing data sets.

7.5 Copy Menu (CPY)

Explains the function of copying parameter values between the control unit and the frequency inverter for backup and application transfer.

7.8 Controlling the Motor via the Control Unit

Explains how the control unit enables motor control based on the selected operation mode and parameter Local/Remote 412.

8 Commissioning of the Frequency Inverter

8.1 Switching on Mains Voltage

Provides crucial checks and safety measures before switching on the mains voltage for the frequency inverter.

8.2 Setup Using the Control Unit

Guides through the guided commissioning procedure for parameter settings, including parameter identification and machine data entry.

8.4 Speed sensor

Explains the connection and configuration of incremental speed sensors for speed control, including parameter settings for operation modes.

10 Machine Data

10.1 Rated Motor Parameters

Instructs to set rated motor parameters from the rating plate or data sheet for control functions, ensuring accurate machine model calculation.

10.2 Further motor parameters

Covers essential parameters for field-oriented control like Stator Resistance, Leakage Coefficient, and Magnetizing Current.

10.4 Speed Sensor 1

Explains how to connect and configure speed sensor 1 for control functions, detailing operation modes and their functions.

12 Operational Behavior

12.1 Starting Behavior

Describes how to parameterize the 3-phase machine's starting behavior, including options for sensorless control and flux formation.

12.2 Stopping Behavior

Explains parameter Operation mode 630 for defining stopping behavior, including free stopping, hold, and braking options.

12.5 Search Run

Details the search run function for synchronizing a rotating drive, including modes for determining flux direction and improving starting behavior.

12.6 Positioning

Describes positioning functions like Reference positioning and Axle positioning, including parameters for distance, angle, and signal sources.

13 Error and warning behavior

13.6 Motor Temperature

Covers monitoring of motor temperature via control terminals and parameter Motor Temp. Operation Mode 570, including warning and error signals.

15 Control Inputs and Outputs

15.1 Multi-Function Input MFI1

Details configuring the multifunction input MFI1 as voltage, current, or digital input, linking it to various software functions.

15.2 Multi-Function Output MFO1

Explains configuring MFO1 as digital, analog, or repetition frequency output, linking it to software modules via selected operation modes.

15.3 Digital Outputs

Describes how Operation mode Digital output 530 and relay output 532 link digital outputs to various functions based on configuration.

17 Control Functions

17.1 Intelligent current limits

Details setting current limits to avoid inadmissible load and prevent fault switch-off, extending the available current controller.

17.3 Technology Controller

Describes the PID controller-based technology controller for process control like pressure, volume flow, or speed, requiring reference and actual value assignments.

17.5 Functions of Field-Orientated Control

Explains field-orientated control systems based on cascade control and machine model calculation, covering current controllers, torque controllers, and speed controllers.

18 Special Functions

18.4 Brake Chopper and Brake Resistance

Describes the brake chopper transistor and external brake resistor connection, including trigger threshold settings for activation.

18.5 Motor Protection

Explains monitoring mechanisms for motor temperature and overload, covering direct and indirect monitoring methods.

20 Error Protocol

21 Operational and Error Diagnosis

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