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BONFIGLIOLI ACTIVE Cube ACU 401-31

BONFIGLIOLI ACTIVE Cube ACU 401-31
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ACTIVE CUBE
Operating Instructions
Frequency inverter 230 V / 400 V
0.25 kW ... 132 kW

Table of Contents

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BONFIGLIOLI ACTIVE Cube ACU 401-31 Specifications

General IconGeneral
Rated Power1.5 kW
IP RatingIP20
Relative Humidity5% to 95% (non-condensing)
Input Voltage400V AC
Output Voltage0-400 V
Frequency Range0-400 Hz
Protection ClassI
Communication InterfaceModbus
Operating Temperature-10 to 50 °C

Summary

General Safety Instructions and Information on Use

Designated Use

Specifies the intended design of frequency inverters as electrical drive components for industrial plants and machines.

Misuse

Defines misuse as any use other than the designated purpose and lists examples of impermissible operations.

Directives and Guidelines to be Adhered to by the Operator

Outlines directives including ensuring staff access to regulations, verifying correct device use, and complying with country-specific laws.

Safety Instructions on Function Safe Torque Off (STO)

Provides safety instructions for the STO function, emphasizing proper installation and qualification of staff for its use.

Technical Data

General Technical Data

Provides general technical specifications including CE conformity, EMC directive, interference immunity, and UL approval.

Mechanical Installation

ACU 201 (up to 3.0 kW) and 401 (up to 4.0 kW) Mounting

Details the standard vertical mounting procedure, dimensions, and installation dimensions for ACU 201 and 401 series.

ACU 201 (4.0 to 9.2 kW) and 401 (5.5 to 15.0 kW) Mounting

Describes the standard vertical mounting procedure, dimensions, and installation dimensions for ACU 201 and 401 series.

ACU 401 (18.5 to 30.0 kW) Mounting

Details the standard vertical mounting procedure, dimensions, and installation dimensions for ACU 401 series (18.5-30.0 kW).

ACU 401 (37.0 to 65.0 kW) Mounting

Specifies the standard vertical mounting procedure, dimensions, and installation dimensions for ACU 401 series (37.0-65.0 kW).

ACU 401 (75.0 to 132.0 kW) Mounting

Details the standard vertical mounting procedure, dimensions, and installation dimensions for ACU 401 series (75.0-132.0 kW).

Electrical Installation

Connection of Unit

Details conductor cross-section dimensioning for mains, protective conductor, and motor cables, including typical cross-sections.

Connection of Types

Illustrates mains and motor connection diagrams for ACU 201 (up to 3.0 kW) and 401 (up to 4.0 kW) series.

Control Unit KP500

Copy Menu (CPY)

Describes the function for copying parameter values between the control unit and the frequency inverter (upload/download).

Control Menu (CTRL)

Outlines functions available in the CTRL menu for commissioning and controlling the inverter via the control unit.

Controlling the Motor via the Control Unit

Describes how the control unit enables motor control based on selected operation modes and digital input connections.

Commissioning of the Frequency Inverter

Setup Using the Control Unit

Guides the user through the setup process for parameter settings relevant to the application, including parameter identification.

Motor Type

Details how to select the correct motor type for control functions and methods, emphasizing the importance of correct entry.

Machine Data

Describes entering machine data from the motor's type plate for control functions, checking for plausibility during commissioning.

Parameter identification

Explains the process of measuring and identifying machine data for automatic parameter setting, crucial for drive performance.

Check direction of rotation

Provides steps to verify the drive's direction of rotation matches the reference value and how to correct it if necessary.

Inverter Data

Configuration

Explains how Configuration 30 determines control input/output assignments and software functions for various drive control methods.

Machine Data

Rated Motor Parameters

Guides on setting rated motor parameters based on the rating plate, essential for control functions and performance.

Operational Behavior

Starting Behavior

Explains how to parameterize the 3-phase machine's starting behavior for control functions, including flux formation.

Stopping Behavior

Details how to define the stopping behavior of the 3-phase machine using Operation mode 630 and logic signals.

Error and warning behavior

Reference Values

Motor Potentiometer

Explains control of motor speed via the motor potentiometer function using digital signals or control unit keys.

Control Inputs and Outputs

Multi-Function Input MFI1

Details configuring the multifunction input MFI1 as voltage, current, or digital input, linking to various software functions.

Multi-Function Output MFO1

Explains configuring MFO1 as digital, analog, or repetition frequency output, with links to software modules via parameters.

Control Functions

Intelligent current limits

Details current limits that avoid inadmissible loading and prevent fault switch-off, extending the current controller.

Voltage controller

Describes functions for monitoring DC link voltage, controlling it to set limits, and bridging short-term power failures.

Special Functions

Motor Protection

Covers monitoring mechanisms for recognizing thermal overload to prevent motor damage, using direct or indirect methods.

Error Protocol

Error List

Provides a list of fault messages stored in chronological order, including counts of errors and self-acknowledged errors.

Operational and Error Diagnosis

Parameter List

Actual Value Menu (VAL)

Lists actual values of the machine, frequency inverter, and system, including units, display range, and chapter references.

Parameter Menu (PARA)

Provides a structured list of inverter parameters, organized by menu branches, with setting ranges and chapter references.

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