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BONFIGLIOLI ACTIVE Cube ACU 401-25

BONFIGLIOLI ACTIVE Cube ACU 401-25
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ACTIVE CUBE
Operating Instructions
Frequency inverter 230 V / 400 V
0.25 kW ... 132 kW

Table of Contents

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BONFIGLIOLI ACTIVE Cube ACU 401-25 Specifications

General IconGeneral
Rated Current25 A
Protection Class/DegreeIP20
Ambient Temperature-10...+50°C
Storage Temperature-25 to 70 °C
Relative Humidity5 to 95% non-condensing
AltitudeUp to 1000 m without derating
Frequency0-599 Hz

Summary

General Safety Instructions and Information on Use

Designated Use

Defines the intended application of the frequency inverter as electrical drive components for industrial plants or machines, complying with relevant directives.

Safety and Warning Signs at Frequency Inverter

Emphasizes compliance with all safety instructions and danger information provided on the frequency inverter and mandates that safety labels must not be removed.

OperatorsOperating Staffs Responsibilities

Details responsibilities for staff selection, qualification, training, and general work safety, emphasizing qualified personnel for electrical work.

Safety Instructions on Function Safe Torque Off (STO)

Provides specific safety instructions for the STO function, its installation, commissioning, and proper operation to prevent hazards like uncontrolled starting.

Technical Data

Mechanical Installation

Electrical Installation

Connection of Unit

Covers essential aspects of connecting the unit, including conductor cross-section dimensioning, mains connection, motor connection, and brake resistor.

Connection of Types

Illustrates mains and motor connection diagrams for different ACU series models and power ratings, including cable cross-section recommendations.

Control Terminals

Describes the functions and terminal assignments for control signals, including digital inputs, outputs, analog signals, and their parameterization.

Control Unit KP500

Controlling the Motor via the Control Unit

Explains how to control the connected motor using the control unit, referencing parameter Local/Remote 412 for operation modes and various key functions.

Commissioning of the Frequency Inverter

Switching on Mains Voltage

Provides crucial safety checks and procedures before applying mains voltage to the frequency inverter, including verifying connections and discharge.

Setup Using the Control Unit

Guides users through the guided commissioning procedure to set parameters relevant to the application, including configuration, motor type, and machine data.

Check Direction of Rotation

Describes the procedure for verifying the correct direction of motor rotation and how to exchange phases if necessary for correct operation.

Speed Sensor

Explains the connection and configuration of speed sensors, focusing on Speed Sensor 1 and Speed Sensor 2, including operation modes and division marks.

Inverter Data

Configuration

Details Configuration 30, which determines control input/output assignments and software functions, offering various control options for different applications.

Machine Data

Rated Motor Parameters

Guides users on setting rated motor parameters from the nameplate for accurate control functions and methods, including voltage, current, speed, and power.

Further Motor Parameters

Covers additional motor parameters required for precise calculation of the machine model, especially for field-oriented control, such as resistance and inductance.

Speed Sensor 1

Explains the connection and configuration of speed sensors, focusing on Speed Sensor 1 connected to digital terminals, including operation modes and division marks.

Operational Behavior

Starting Behavior

Details how to parameterize the starting behavior of the 3-phase machine, including flux formation and IxR compensation for sensorless control.

Stopping Behavior

Describes how to define the stopping behavior of the machine using Operation mode 630, including options like free stopping, hold, DC brakes, and emergency stops.

Auto Start

Explains the Auto Start function for applications permitting automatic start at mains voltage, including safety precautions and parameterization.

Positioning

Describes positioning functions, including reference positioning and axle positioning, which require feedback systems for accuracy and proper operation.

Error and Warning Behavior

Overload Ixt

Explains overload behavior based on switching frequency and ambient conditions, detailing warning limits for short and long-term Ixt.

Temperature

Details temperature monitoring for the frequency inverter, including warning limits for heat sink and inside temperatures and switch-off limits.

Motor Temperature

Details motor temperature monitoring configuration using operation modes and the link to digital inputs for thermal contact and warning signals.

Phase Failure

Discusses phase failure monitoring and its impact on the frequency inverter, motor, and drive components, with parameter Phase supervision 576 for behavior adjustment.

Reference Values

Frequency Reference Channel

Describes how different functions define reference frequency via the reference frequency value channel, using Reference frequency source 475.

Reference Percentage Channel

Explains how various signal sources define reference figures using percentage scaling, referencing Reference Percentage Source 476.

Motor Potentiometer

Explains the motor potentiometer function for controlling motor speed via digital control signals or control unit keys, with various operation modes.

Control Inputs and Outputs

Multi-Function Input MFI1

Details how the multi-function input MFI1 can be configured as voltage, current, or digital input, linking to various software functions.

Multi-Function Output MFO1

Explains the configuration of the multi-function output MFO1 as digital, analog, or repetition frequency output, depending on the selected operation mode.

Control Functions

Intelligent Current Limits

Details current limits designed to prevent inadmissible load and avoid fault switch-offs, extending the current controller for overload reserve optimization.

Technology Controller

Describes the technology controller (PID) as an additional function for process control (pressure, flow, level, speed) without external components.

Functions of Field-Orientated Control

Explains field-oriented control systems based on cascade control and machine model calculation, optimizing current and torque components.

Special Functions

Motor Protection

Explains mechanisms for monitoring motor temperature and recognizing thermal overload to prevent damage, using direct or indirect methods.

Actual Values

Error Protocol

Error List

Provides a chronological list of the last 16 fault messages, including error codes, descriptions, and functions, facilitating operational and error diagnosis.

Error Messages

Details specific error messages grouped by categories like Overload, Heat Sink, Motor Connection, Output current, DC-Link Voltage, and Brake chopper.

Operational and Error Diagnosis

Parameter List

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