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BONFIGLIOLI ACTIVE Cube ACU 401-23

BONFIGLIOLI ACTIVE Cube ACU 401-23
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ACTIVE CUBE
Operating Instructions
Frequency inverter 230 V / 400 V
0.25 kW ... 132 kW

Table of Contents

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BONFIGLIOLI ACTIVE Cube ACU 401-23 Specifications

General IconGeneral
BrandBONFIGLIOLI
ModelACTIVE Cube ACU 401-23
CategoryInverter
LanguageEnglish

Summary

General Safety Instructions and Information on Use

Designated Use

Specifies the intended purpose and compliance of the frequency inverter with relevant directives.

Misuse

Details prohibited uses of the frequency inverter and the manufacturer's liability.

Explosion Protection

States that the device is IP 20 and not permitted for use in explosive atmospheres.

Residual Risks

Identifies potential hazards like electrical, electrostatic, and thermal risks not eliminated by design.

Safety and Warning Signs at Frequency Inverter

Instructions on complying with and not removing safety information and warnings on the inverter.

Warning Information and Symbols Used in the User Manual

Defines hazard classes, symbols for general hazards, electrical voltage, prohibition signs, and personal safety equipment.

Directives and Guidelines to Be Adhered to by the Operator

Operator responsibilities including ensuring safety regulations and applicable laws are followed.

OperatorsOperating Staffs Responsibilities

Defines responsibilities for staff selection, qualification, and general work safety procedures.

Safety Instructions on Function Safe Torque Off (STO)

Provides safety instructions for the STO function, emphasizing proper installation and commissioning.

Technical Data

Technical Data - Control Electronic Equipment

Details technical specifications for control terminals X210A and X210B, including digital and analog signals.

Mechanical Installation

ACU 201 (up to 3.0 kW) and 401 (up to 4.0 kW)

Details mounting dimensions and possibilities for ACU 201/401 inverters up to 3.0/4.0 kW.

ACU 201 (4.0 to 9.2 kW) and 401 (5.5 to 15.0 kW)

Details mounting dimensions and possibilities for ACU 201/401 inverters in the specified power range.

ACU 401 (18.5 to 30.0 kW)

Details mounting dimensions and possibilities for ACU 401 inverters in the specified power range.

ACU 401 (37.0 to 65.0 kW)

Details mounting dimensions and possibilities for ACU 401 inverters in the specified power range.

ACU 401 (75.0 to 132.0 kW)

Details mounting dimensions and possibilities for ACU 401 inverters in the specified power range.

Electrical Installation

EMC Information

Provides measures for ensuring electromagnetic compatibility (EMI) during installation.

Connection of Unit

Details conductor cross-section dimensioning and typical cross-sections for various connections.

Mains Connection

Provides instructions and safety warnings for connecting the frequency inverter to the mains supply.

Motor Connection

Provides instructions and safety warnings for connecting the motor and brake resistor to the inverter.

Connection of a Brake Resistor

Details connection procedures and dimensioning for brake resistors, including safety precautions.

Connection of Types

Illustrates mains connections for ACU 201 and 401 inverters across different power ratings and configurations.

Control Terminals

Describes the assignment and configuration of control terminals for various software functions.

Configuration 110 - Sensorless Control

Describes functions for variable-speed control of 3-phase machines in standard applications.

Configuration 111 - Sensorless Control with Technology Controller

Extends sensorless control with a Technology Controller for flow, pressure, level, or speed control.

Configuration 410 - Sensorless Field-Oriented Control

Provides functions for sensorless, field-oriented control of 3-phase machines with current/voltage data.

Configuration 411 - Sensorless Field-Oriented Control with Technology Controller

Extends sensorless FOC control with a Technology Controller for parameter-based control.

Configuration 430 - Sensorless FOC, Speed and Torque Controlled

Extends sensorless FOC control with torque control, enabling jerk-free switch-over.

Configuration 210 - Field-Oriented Control, Speed Controlled

Offers speed-controlled, field-oriented control with speed sensor feedback for precise performance.

Configuration 211 - Field-Oriented Control with Technology Controller

Extends speed-controlled FOC with a Technology Controller for parameter-based control.

Configuration 230 - Field-Orientated Control, Speed and Torque Controlled

Extends FOC control with torque-dependent control, allowing jerk-free switch-over.

Configuration 510 - FOC of Synchronous Machine, Speed Controlled

Provides speed-controlled, field-oriented control of synchronous machines with speed sensor feedback.

Configuration 530 - FOC of a Synchronous Machine, Speed and Torque Controlled

Extends synchronous FOC control with torque control, enabling jerk-free switch-over.

Configuration 610 - Sensorless FOC of Synchronous Machine, Speed Controlled

Offers speed-controlled, field-oriented control of synchronous machines without resolver feedback.

Configuration 611 - Sensorless FOC of a Synchronous Machine with Technology Controller

Extends sensorless FOC control with a Technology Controller for parameter-based control.

Configuration 630 - Sensorless FOC of a Synchronous Machine, Speed and Torque Controlled

Extends sensorless FOC control with torque control, enabling jerk-free switch-over.

Control Unit KP500

Copy Menu (CPY)

Describes the function for copying parameter values between the control unit and the frequency inverter.

Reading Data from Control Unit

Explains how to prepare and perform parameter transmission from the control unit to the frequency inverter.

Commissioning of the Frequency Inverter

Switching on Mains Voltage

Safety precautions and checks required before switching on the mains voltage.

Setup Using the Control Unit

Guides the user through the guided commissioning process for parameter settings.

Configuration

Explains how Parameter Configuration 30 determines control inputs, outputs, and software functions.

Machine Data

Rated Motor Parameters

Instructions for setting rated motor parameters from the rating plate or data sheet.

Operational Behavior

Starting Behavior

Describes how to parameterize the 3-phase machine starting behavior, including flux formation.

Stopping Behavior

Defines the stopping behavior of the 3-phase machine using Operation mode 630.

Error and Warning Behavior

Overload Ixt

Details admissible load behavior and parameters for warning limits related to overload.

Temperature

Explains temperature monitoring and warning limits for heat sink and inside temperatures.

Motor Temperature

Details configuration of control terminals for motor temperature monitoring.

Reference Values

Controlling the Motor via the Control Unit

Explains how to control the motor using the control unit keys, limited by ramp parameters.

Control Inputs and Outputs

Vf-Characteristic

Control Functions

Intelligent Current Limits

Sets current limits to avoid inadmissible load and prevent fault switch-off.

Voltage Controller

Monitors DC link voltage and controls it to set limit values, bridging short-term power failures.

Technology Controller

Provides PID control for applications like pressure, volume flow, or speed control.

Current Controller

Explains the two current controllers for controlling flux-forming and torque-forming current components.

Torque Controller

Enables torque control alternative to speed control, usable above Frequency Limit 624.

Speed controller

Describes selecting the actual speed value source and operation modes for the speed controller.

Field Controller

Controls flux-forming current component, optimizing parameters via machine model.

Modulation Controller

Automatically adapts output frequency to machine behavior in basic speed and field weakening areas.

Special Functions

Brake Chopper and Brake Resistance

Details the brake chopper transistor and external brake resistor connection.

Motor Protection

Describes monitoring mechanisms for recognizing thermal overload to prevent motor damage.

Motor Protection Switch

Explains the use of motor protection switches for disconnecting the motor from power supply upon overload.

Functions of Field-Orientated Control

Details control functions for adapted implementation of generator energy into heat.

Motor Chopper

Explains the motor chopper function for adapted implementation of generator energy.

Parameter List

Actual Value Menu (VAL)

Lists actual values of the machine and frequency inverter, organized by category.

Parameter Menu (PARA)

Provides a comprehensive list of parameters organized by menu branches for configuration.

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