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BONFIGLIOLI ACTIVE Cube ACU 201-11

BONFIGLIOLI ACTIVE Cube ACU 201-11
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ACTIVE CUBE
Operating Instructions
Frequency inverter 230 V / 400 V
0.25 kW ... 132 kW

Table of Contents

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BONFIGLIOLI ACTIVE Cube ACU 201-11 Specifications

General IconGeneral
Output Frequency0-599 Hz
Overload Capacity150% for 60 seconds
Protection DegreeIP20
AltitudeUp to 1000 m without derating
Input Frequency50/60 Hz
Output Voltage0-Vinput
Control TypeV/F control, Sensorless Vector Control
Communication InterfacesCANopen, Modbus
Protection ClassClass I
Ambient Temperature-10 to 50 °C
Relative Humidity5% to 95% non-condensing

Summary

General safety instructions and information on use

Safety Instructions on Function Safe Torque Off (STO)

Provides safety instructions for the STO function, emphasizing proper installation and commissioning by qualified staff.

Technical Data

General technical data

Provides general technical specifications including CE conformity, EMC directives, UL approval, safety function, and ambient conditions.

Electrical Installation

EMC Information

Provides measures for achieving electromagnetic compatibility (EMI) for operation in industrial applications.

Connection of Unit

Details conductor cross-section dimensioning and provides typical cross-sections for mains, PE, and motor cables.

Control Unit KP500

Parameter Menu (PARA)

Details how to select, display, and edit parameters, including navigation and saving procedures.

Copy Menu (CPY)

Explains the function of copying parameter values between the control unit and the frequency inverter (upload/download).

Commissioning of the Frequency Inverter

Switching on Mains Voltage

Provides safety checks and procedures before switching on the mains voltage for the frequency inverter.

Setup Using the Control Unit

Guides through the parameter settings for application-specific configuration using the control unit's guided commissioning.

Inverter Data

Configuration

Explains Configuration 30, which determines control input/output assignment and software functions.

Machine Data

Rated Motor Parameters

Details how to set rated motor parameters from the rating plate for control functions and methods.

Further motor parameters

Covers additional motor data required for field-oriented control, including stator resistance and leakage coefficient.

Speed Sensor 1

Explains connection of speed sensor 1 to digital terminals and operation modes for evaluation.

Operational Behavior

Starting Behavior

Describes parameterization of starting behavior, including flux formation time and current for different configurations.

Stopping Behavior

Defines stopping behavior options (free stopping, hold, DC brakes, emergency stop) via Operation mode 630.

Direct current brake

Explains direct current braking for stopping behaviors 3, 6, 7 and search run function, including braking current and time.

Search Run

Describes synchronization of motor speed to a rotating drive after fault switch-off, using operation modes 1-15.

Positioning

Explains positioning functions: Reference positioning and Axle positioning, activated via Operation mode 458.

Error and warning behavior

Overload Ixt

Defines admissible load behavior based on technical data and ambient conditions, setting Warning Limit Short Term Ixt and Long Term Ixt.

Temperature

Covers ambient conditions and energy dissipation, setting Warning Limit Heat Sink Temp. and Warning Limit Inside Temp.

Frequency Switch-Off Limit

Sets the maximum allowed output frequency and the switch-off limit for Stator frequency or Actual frequency.

Motor Temperature

Explains motor temperature monitoring via control terminals and parameter Motor Temp. Operation Mode 570.

Phase Failure

Describes monitoring for phase failures in motor or mains to prevent damage, adjusted via Phase supervision 576.

Reference Values

Frequency Limits

Defines output frequency and speed setting range using Minimum frequency 418 and Maximum frequency 419 parameters.

Frequency ramps

Defines how quickly the frequency changes based on reference value, start, stop, or brake commands.

Motor Potentiometer

Describes controlling motor speed via digital signals or control unit keys, with functions assigned to up/down commands.

Control Inputs and Outputs

Multi-Function Input MFI1

Details MFI1 configuration as voltage, current, or digital input, linking to software functions via Operation mode 452.

Multi-Function Output MFO1

Explains MFO1 configuration as digital, analog, or repetition frequency output, linked to software modules.

Control Functions

Intelligent current limits

Sets current limits to avoid inadmissible load and prevent fault switch-off, extending the current controller functionality.

Voltage controller

Monitors DC link voltage, controlling it to a set limit and providing power failure regulation.

Technology Controller

Provides PID controller functionality for applications like pressure, volume flow, or speed control.

Functions of Sensorless Control

Supplements V/f characteristic behavior with slip compensation and current limit value controller functions.

Functions of Field-Orientated Control

Details inner control loops for current controllers and cascade control based on machine model and parameter identification.

Special Functions

Brake Chopper and Brake Resistance

Describes connection of external brake resistor and dimensioning of the brake resistor.

Motor Protection

Details monitoring mechanisms for motor temperature and overload protection, including direct and indirect monitoring.

Functions of Field-Orientated Control

Details functions for adapted implementation of generator energy into heat and motor chopper control.

Motor Chopper

Explains the motor chopper function for adapted implementation of generator energy into heat.

Actual Values

Error Protocol

Error Messages

Lists error codes and their meanings, categorized by groups such as Overload, Heat Sink, Motor Connection, and Output current.

Operational and Error Diagnosis

Parameter List

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