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BONFIGLIOLI ACTIVE Cube ACU 401-18

BONFIGLIOLI ACTIVE Cube ACU 401-18
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ACTIVE CUBE
Operating Instructions
Frequency inverter 230 V / 400 V
0.25 kW ... 132 kW

Table of Contents

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BONFIGLIOLI ACTIVE Cube ACU 401-18 Specifications

General IconGeneral
ModelACU 401-18
CategoryInverter
Rated Power18.5 kW
Output Current38 A
Protection ClassIP20
Protection DegreeIP20
Input Voltage380-480 V
Frequency0-599 Hz
Control MethodV/f control, Sensorless vector control, Closed-loop vector control

Summary

General safety instructions and information on use

Designated use

Specifies the intended design and use of the frequency inverters in industrial plants and machines.

Safe operation

Provides critical safety instructions for operating the frequency inverter, including avoiding hazards and proper use.

Safety Instructions on Function Safe Torque Off (STO)

Explains the STO function, its safety provisions, installation requirements, and proper commissioning.

Scope of Supply

Technical Data

Mechanical Installation

ACU 201 (up to 3.0 kW) and 401 (up to 4.0 KW)

Shows standard installation dimensions for ACU 201 (up to 3.0 kW) and ACU 401 (up to 4.0 kW).

ACU 201 (4.0 to 9.2 kW) and 401 (5.5 to 15.0 kW)

Shows standard installation dimensions for ACU 201 (4.0-9.2 kW) and ACU 401 (5.5-15.0 kW).

ACU 401 (18.5 to 30.0 kW)

Shows standard installation dimensions for ACU 401 (18.5 to 30.0 kW) frequency inverters.

ACU 401 (37.0 to 65.0 kW)

Shows standard installation dimensions for ACU 401 (37.0 to 65.0 kW) frequency inverters.

ACU 401 (75.0 to 132.0 kW)

Shows standard installation dimensions for ACU 401 (75.0 to 132.0 kW) frequency inverters.

Electrical Installation

EMC Information

Provides measures to minimize electromagnetic interference, including mounting, bonding, and cable routing.

Connection of Unit

Details conductor cross-section dimensioning and typical cross-sections for mains, PE, and motor connections.

Mains Connection

Provides instructions for connecting the mains power supply, including safety precautions and cable selection.

Motor Connection

Details safe motor connection, including shielded cables, ground potential, and line separation.

Connection of a Brake Resistor

Explains the connection and dimensioning of a brake resistor, including safety warnings for high temperatures.

Control Unit KP500

Copy Menu (CPY)

Details the copy function for uploading and downloading parameter values between the control unit and frequency inverter.

Commissioning of the Frequency Inverter

Switching on Mains Voltage

Provides safety instructions and checks before switching on the mains voltage.

Setup Using the Control Unit

Guides through the setup process, including parameter identification and configuration selection.

Check direction of rotation

Explains how to check the drive's direction of rotation against the reference value and exchange phases if necessary.

Inverter Data

Configuration

Explains how Configuration 30 determines control input/output assignments and software functions.

Machine Data

Rated Motor Parameters

Instructs to set rated motor parameters from the rating plate for control functions and methods.

Operational Behavior

Starting Behavior

Defines parameterization for starting behavior, including flux formation and IxR compensation for sensorless control.

Stopping Behavior

Details various stopping behaviors (free stopping, stop+hold, DC brakes, emergency stop) defined by Operation mode 630.

Search Run

Explains the search run function for synchronizing to a rotating drive and determining flux direction.

Positioning

Covers positioning functions: Reference positioning and Axle positioning, activated via Operation mode 458.

Error and warning behavior

Overload Ixt

Defines warning limits for short-term and long-term Ixt overload, related to switching frequency and ambient conditions.

Temperature

Covers warning limits for heat sink and inside temperatures, and their relation to switch-off limits.

Motor Temperature

Describes motor temperature monitoring via control terminals, Operation mode 570, and temperature limits.

Reference Values

Frequency Limits

Defines Minimum frequency 418 and Maximum frequency 419 for output frequency and speed setting range.

Frequency ramps

Explains how frequency ramps (acceleration/deceleration) determine change speed, including S-curve and emergency stop ramps.

Motor Potentiometer

Explains motor speed control via motor potentiometer function using digital signals or control unit keys.

Control Inputs and Outputs

Multi-Function Input MFI1

Details configuration of MFI1 as voltage, current, or digital input, and its link to software functions.

Control Functions

Intelligent current limits

Explains current limits for avoiding inadmissible load and preventing fault switch-off, extending the current controller.

Voltage controller

Details functions for monitoring DC link voltage and power failure regulation, set via Operation Mode 670.

Technology Controller

Describes the PID controller for process control (pressure, volume flow, speed) using reference and actual values.

Functions of Field-Orientated Control

Explains field-orientated control based on cascade control and machine model, including Current Controller and Torque Controller.

Speed controller

Details selecting the actual speed source and operation modes for the speed controller, including parameterization of limits.

Special Functions

Brake Chopper and Brake Resistance

Explains the function of the brake chopper transistor and external brake resistor connection.

Motor Protection

Covers motor protection against temperature rise using temperature sensors or I2t monitoring.

Error Protocol

Error List

Provides a list of fault messages, including last error, error count, and self-acknowledged errors.

Parameter List

Parameter Menu (PARA)

Provides a structured list of all parameters organized by menu branches, with setting ranges and chapter references.

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