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Bosch ACS 810 User Manual

Bosch ACS 810
31 pages
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| ACS 810 | 35 | en
1 689 989 601 2020-12-01| Robert Bosch GmbH
1. Symbols used 37
1.1 In the documentation 37
1.1.1 Warning notices - Structure and
meaning 37
1.1.2 Symbols in this documentation 37
1.2 On the product 37
2. Important notes 37
2.1 User group 37
2.2 Agreement 38
2.3 Obligation of workshop operator 38
3. Safety regulations 39
3.1 Handling refrigerant R134a 39
3.2 Working on the vehicle 39
3.3 Notes on operation 40
3.4 Maintenance work 40
3.5 Safety devices 40
3.6 PED directive 2014/68/EU 40
4. Product description 41
4.1 Intended use 41
4.2 Scope of delivery 41
4.3 Overview on software texts 41
4.4 Description of unit 42
4.4.1 Front view 42
4.4.2 Rear 42
4.4.3 Display and control panel 43
4.4.4 Selection and function keys 43
4.4.5 Input keys 44
4.5.1 Printer 44
4.4.6 Service hose and service quick-release
coupling 44
4.4.7 Locking brakes 44
4.4.8 Power cord 44
4.4.9 Master switch 44
4.5 Description of function 44
5. Program structure 45
5.1 Calibration and tare 45
5.2 Settings 45
5.3 Repair 45
5.4 Vehicle and customer data 45
5.5 Menu 45
5.6 Manual mode 45
5.7 Automatic mode 45
5.8 Flush (optional) 45
5.9 Enter 45
6. Initial commissioning 46
6.1 Removing transportation packaging 46
6.2 Connecting the service hoses 46
6.3 Connecting oil bottles 46
6.4 Connecting internal refrigerant cylinder 46
6.5 Switching on the ACS 810 47
6.6 Required settings 47
6.6.1 Setting the language 47
6.6.2 Setting the date and time 47
6.6.3 Set workshop data 47
6.7 Filling internal refrigerant cylinder 48
7. A/C service preparation 49
8. Testing the vehicle air conditioning system 49
8.1 Visual inspection 49
8.2 Pressure test 49
8.3 Diagnosis 50
8.3.1 Diagnosis preparation 50
8.3.2 Perform diagnosis 50
9. Operation 51
9.1 Database 51
9.1.1 Vehicle database 51
9.1.2 Personal database 51
9.1.3 Customer and vehicle database 51
9.2 Service phases 52
9.3 Manual service 52
9.3.1 Recovery 53
9.3.2 Vacuum phase 54
9.3.3 Filling with refrigerant and fresh oil 54
9.4 Tank recycling 55
9.5 Automatic service 56
10. Troubleshooting 57
10.1 Service prompt 57
10.2 Fault messages 57
en – Contents

Table of Contents

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Bosch ACS 810 Specifications

General IconGeneral
RefrigerantR134a
Operating ModesAutomatic and Manual
Compressor1/3 HP
Power Supply230V, 50/60Hz
DisplayLCD
CoolingAir-cooled
Input Voltage230V
Protection FeaturesHigh-pressure protection

Summary

Symbols Used

In the Documentation

Explains warning notices structure and meaning.

On the Product

Advises to observe warning notices on products.

Important Notes

User Group

Defines who is authorized to use the product.

Agreement

Outlines terms and conditions for product use.

Obligation of Workshop Operator

Details workshop operator responsibilities and basic rules.

Safety Regulations

Handling Refrigerant R134a

Provides safety guidelines for handling refrigerant R134a.

Working on the Vehicle

Safety precautions for working on vehicles, especially with high voltage.

Notes on Operation

General operational safety rules and precautions.

Maintenance Work

Guidelines for performing maintenance work safely.

Safety Devices

Details recommended safety devices like RCCB.

PED Directive 2014/68/EU

Explains parts subject to the Pressure Equipment Directive.

Product Description

Intended Use

Describes the A/C service unit's purpose and limitations.

Scope of Delivery

Lists the items included in the product package.

Overview on Software Texts

Maps software text elements to their function.

Description of Unit

Provides an overview of the unit's physical components and layout.

Display and Control Panel

Details the unit's display and control panel functions and layout.

Selection and Function Keys

Explains the function of various keys on the control panel.

Unit Components Overview

Details input keys, brakes, power cord, master switch.

Description of Function

Explains the overall function of the ACS 810.

Program Structure

Calibration and Tare

Details procedures for calibrating and taring the unit.

Settings

Explains how to configure various unit settings.

Manual Service

Guides on performing individual service phases manually.

Automatic Service

Guides on performing automated recovery, vacuum, and filling.

Initial Commissioning

Removing Transportation Packaging

Steps for safely removing packaging and checking contents.

Connecting the Service Hoses

Instructions for connecting service hoses to the unit.

Connecting Oil Bottles

Guides on connecting fresh and used oil bottles.

Connecting Internal Refrigerant Cylinder

Steps for connecting the internal refrigerant cylinder.

Switching on the ACS 810

How to power on the ACS 810 unit.

Required Settings (Language, Date/Time, Workshop Data)

Outlines essential settings needed during initial commissioning.

Filling Internal Refrigerant Cylinder

Detailed process for filling the internal refrigerant cylinder.

Testing the Vehicle Air Conditioning System

Visual Inspection

Checks visible components of the AC system for damage.

Pressure Test

Guides on performing a pressure test on the vehicle AC system.

Diagnosis and Preparation

Details diagnostic software, preparation steps, and execution.

Operation

Database Management

Covers managing vehicle and user data within the system.

Service Phases Overview

Explains the different service phases like recovery, vacuum, filling.

Manual Service Procedures

Details how to perform service phases manually.

Recovery Phase

Steps for extracting refrigerant from the vehicle.

Vacuum Phase

Procedure for creating a vacuum in the AC system.

Filling with Refrigerant and Fresh Oil

Instructions for adding refrigerant and oil to the AC system.

Tank Recycling

Process for recycling refrigerant in the tank.

Automatic Service

Guides on performing automated recovery, vacuum, and filling.

Troubleshooting

Service Prompts

Lists service prompts and corresponding actions for user guidance.

Fault Messages

Explains common fault messages and their solutions.

ACS 810 Settings

Factory Settings

Shows default factory settings for various parameters.

Unit Configuration

Covers settings for unit measurement, hose length, and contrast.

Serial Number and Flush Function

Instructions for entering serial number and activating flush function.

Expert Mode

How to activate/deactivate expert mode for advanced users.

Service Data Report Management

Covers printing, exporting, and deleting stored service data.

Maintenance

Cleaning and Parts

Instructions for cleaning and list of spare parts.

Maintenance Intervals and Calibration

Specifies maintenance intervals and calibration information.

Oil Bottle Removal

Steps for safely removing fresh and used oil bottles.

Software and Database Updates

Procedures for updating firmware and vehicle database via PS2 stick.

Printer Paper Replacement

Guide for replacing the printer paper roll.

Purge Valve Check

How to periodically check the non-condensable gas purge valve.

Combo Filter Replacement and Reset

Procedures for replacing the combo filter and resetting its interval.

Vacuum Pump Maintenance

Covers changing vacuum pump oil and resetting the oil change interval.

Decommissioning

Shutdown and Location Change

Notes for temporary shutdown and moving the unit.

Disposal and Scrapping Procedures

Guidelines for safely disposing of the unit and its components.

Glossary

Technical Data

ACS 810 Specifications

Lists detailed technical specifications and performance data for the ACS 810.

Ambient Temperature and Humidity

Specifies operating and storage temperature and humidity limits.

Electromagnetic Compatibility

States compliance with EMC standards.

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