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Bosch LV041 User Manual

Bosch LV041
64 pages
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Installation and Maintenance Manual
LV MODEL
8733944336 (2016/09)

Table of Contents

Questions and Answers:

Bosch LV041 Specifications

General IconGeneral
BrandBosch
ModelLV041
RefrigerantR410A
Power Supply208-230V, 1 Phase, 60Hz
Noise Level (Outdoor)56 dB(A)
Operating Temperature (Cooling)64°F - 115°F

Summary

Key Symbols and Safety Information

Warnings and Safety Indicators

Explains risk indicators like DANGER, WARNING, CAUTION, NOTICE.

Safety Warnings and Precautions

Crucial safety advice for installation, adjustment, service, and use of equipment.

Installation Preparation

Job Site and Unit Inspection

Verifies site readiness, reads manuals, checks system, and inspects shipment for damage.

Installation Procedures

Unit Location and Environment Warnings

Guidance on selecting an appropriate indoor location and avoiding hazardous environments.

Unit Mounting Instructions

Vertical and Horizontal Mounting

Details on mounting vertical units on pads and horizontal units with pitching.

Hanging Bracket Kit Installation

Duct System Check and Conversion

Duct System Inspection

Guidelines for inspecting and ensuring the duct system is properly sized and installed.

Condensate Drain Installation

Pipe Connections and Wiring

Water Piping Installation

Guidance on water piping connections, including insulation, corrosion, and flushing.

Field Power Supply Wiring

Detailed instructions for wiring the unit's power supply, including high voltage and dual supplies.

Low Voltage Wiring and Controls

Thermostat Wiring Precautions

Safety warning to prevent routing control wiring with power supply wiring.

Field Control Wiring

ECM-UPM Control Wiring

Wiring of thermostat to ECM Interface Board and its functions.

ECM Interface Board Overview

Explanation of the ECM interface board's role in translating inputs and indicating status.

UPM Control and Safety Features

Unit Safety Features

Freeze Protection Systems

Explanation of freeze protection sensors and their function.

UPM Board Operational Features

Details UPM board protections: anti-short cycle, random start, bypass, and power interruption.

Freeze Sensor Operation and Settings

Flow Switch Recommendation

Recommends a flow switch to prevent operation without water flow.

Intelligent Reset and Lockout Procedures

Intelligent Reset Procedure

Describes the automatic restart sequence after a fault and conditions for hard lockout.

Lockout Reset Procedure

Procedures for manually resetting a hard lockout condition.

Thermostat and UPM Wiring Details

Pre-Start-Up System Checklist

Pre-Startup System Checkout Steps

Steps to verify voltage, connections, piping, and blower rotation before energizing.

Operating Limits and Start-Up Procedures

Unit Start-Up Procedure

Procedure to initiate proper start-up of the heat pump unit.

Electrical Panel Safety Warning

Safety warning about high voltage presence in the electrical panel.

Start-Up Procedures

Scroll Compressor Rotation Check

Procedure to determine and correct improper compressor rotation direction.

Sequence of Operation

ECM Control Board Operation

Unit Start-Up Modes

Water Flow Regulation and Flushing

Water Loop Applications

Water Loop System Types

Open Well Water Systems

Water Quality Importance

Piping Installation Guidelines

Fan Motor Options

ECM Fan Motor Options

Constant Airflow ECM Motors

Standard Blower Motor Specifications

ECM Blower Motor Specifications

Troubleshooting Guide

Unit Troubleshooting Overview

Table listing problems, modes, checks, causes, and actions for troubleshooting.

Troubleshooting (Continued)

Fan Runs, No Compressor Operation

Further troubleshooting for fan running without compressor operation.

Compressor and Fan Operation Issues

Diagnosing compressor overload or poor wiring.

ECM Constant Airflow Fan Issues

Diagnosing fan operation for constant airflow ECM motors.

High Humidity Resolution

Addressing high humidity due to airflow, refrigerant, or unit sizing.

No Compressor or Fan Operation

Troubleshooting steps when neither compressor nor fan operates.

Power and Transformer Issues

Diagnosing low/no supply power or faulty control transformer.

Unit Shifting Mode Issues

Troubleshooting reversing valve operation and thermostat connections.

Noise Level Troubleshooting

Troubleshooting noise issues related to vibration, mounting, and duct design.

PSC Motor Fan Operation Issues

Troubleshooting for PSC motor fan not operating.

PSC Motor Fan Relay and Motor Issues

Troubleshooting fan relay and motor issues for PSC motors.

Air Temperature Control Issues

Addressing airflow and filter issues causing incorrect air temperatures.

Compressor Noise Diagnosis

Diagnosing compressor noise related to water temperature or coil condition.

ECM Motor Fan Operation Issues

Troubleshooting for constant torque ECM motor fan not operating.

ECM Motor Fan Relay and Motor Issues

Troubleshooting fan operation for constant torque ECM motors.

System Performance Issues

Diagnosing water temperature, duct leaks, and refrigerant charge issues.

Water Hammer Resolution

Identifying and resolving water hammer caused by valve type.

Wiring Diagrams

UPM Status LED Blink Codes

Explains UPM status LED blink codes for fault identification.

Wiring Diagrams (Continued)

Maintenance Guidelines

Unit Check-Out Sheet

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