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Bosch LV036 User Manual

Bosch LV036
64 pages
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Installation and Maintenance Manual
LV MODEL
8733944336 (2016/09)

Table of Contents

Questions and Answers:

Bosch LV036 Specifications

General IconGeneral
BrandBosch
ModelLV036
CategoryHeat Pump
LanguageEnglish

Summary

Safety Warnings

DANGER: Improper Installation

Warns about hazards from improper installation, adjustment, alteration, service, or use.

WARNING: Installation and Servicing

States that installation/servicing is hazardous and requires trained personnel.

NOTICE: Refrigerant Release Prevention

Emphasizes servicing by qualified technicians to prevent refrigerant release.

NOTICE: Refrigerant Recovery Mandate

Mandates proper recovery of discharged refrigerant per industry and legal standards.

NOTICE: Avoid Equipment Damage During Construction

Advises against using units for construction heating/cooling to prevent damage/warranty void.

Model Nomenclature

Installation

Step 1: Check Job Site

Instructions for preparing the job site before unit installation.

Step 2: Check Unit

Procedures for inspecting the unit upon shipment for damage or discrepancies.

Step 3: Locate the Unit

Guidance on selecting the proper location for unit installation, considering access and environment.

Step 4: Mount the Unit

Hanging Bracket Kit Installation

DANGER: Secure Rod Anchoring

Critical safety warning about securely anchoring hanging rods to the ceiling.

Step 5: Check Duct System

Step 6: Install Condensate Drain

Step 7: Pipe Connections

Step 8: Wire Field Power Supply

High Voltage Wiring

Guidelines for wiring high voltage power supply to the unit.

CAUTION: Ground Wire Usage

Critical safety warning about the use of the ground wire.

Low Voltage Wiring

CAUTION: Separate Control and Power Wiring

Safety warning regarding routing control and power wiring.

Step 9: Wire Field Controls

Units Controls ECM-UPM

Details on connecting and configuring the ECM-UPM control system.

Safety Devices and UPM Control

Explains how safety devices integrate with the UPM control board.

UPM Board Features

Freeze Sensor Operation

Pre-Start-Up Procedures

System Checkout Checklist

A checklist of system checks to perform before initial startup.

WARNING: Electrical Panel Safety

Safety warning about high voltage presence in the electrical panel.

Start-Up Procedures

Scroll Compressor Rotation Verification

Instructions for verifying correct compressor rotation direction.

Sequence Of Operation

ECM Control Board Dehumidification Sequence

Unit Start Up Cooling Mode

Unit Start Up Heating Mode

Flow Regulation Methods

System Flushing Procedures

WARNING: Secure Disconnect Before Flushing

Critical safety warning before performing system flushing.

Cooling Tower/Boiler Systems

Geothermal Closed Loop Systems

NOTICE: Specialized Design Knowledge Required

Emphasizes the need for specialized knowledge for closed loop/pond applications.

Open Well Water Systems

Water Quality Importance

NOTICE: Impact of Water Quality on Unit

Critical notice about water quality's impact on unit life and warranty.

Water Quality Table

Condensate Connections

Piping Guidelines

Economizer Operation

Certified Performance Table

Fan Motor Options

WARNING: Reuse of Screws

Critical safety warning regarding screw reuse during motor speed adjustment.

WARNING: Hanging Code Compliance

Safety warning to follow codes for unit hanging.

Constant Torque ECM Motors

ECM Motor Speed Tap Adjustment

Describes ECM motors and how to change speed taps.

Constant Torque Blower Motor Data

Constant Airflow ECM Motors

Constant Airflow Motor Performance Table

Standard Blower Motor Data

Constant Torque ECM Blower Motor Data

Constant CFM ECM Blower Motor Data

Troubleshooting Guide

Unit Troubleshooting Overview

Provides a guide to diagnosing and resolving common unit problems.

No Compressor Operation but Fan Runs

Addresses scenarios where the fan runs but the compressor does not engage.

High Pressure Faults

Covers troubleshooting steps for high pressure faults due to water or air flow issues.

Low Pressure Faults

Covers troubleshooting steps for low pressure faults related to refrigerant or water flow.

Freeze Faults Diagnosis

Covers troubleshooting steps for freeze faults related to water temperature or refrigerant.

Troubleshooting Continued

Condensate and Brown Out Faults

Diagnosing issues related to condensate drainage and power supply problems.

Freeze Faults and Airflow Issues

Addressing freeze faults, airflow restrictions, and refrigerant levels.

Thermostat and Wiring Issues

Troubleshooting thermostat calls, connections, and contactor problems.

Troubleshooting Common Issues

Compressor Issues Troubleshooting

Diagnosing compressor overload, wiring, and burnout issues.

No Unit Operation Troubleshooting

Troubleshooting lack of unit operation due to power or transformer issues.

Fan Motor Operation Troubleshooting

Diagnosing fan motor issues for both PSC and ECM types.

Troubleshooting Fan and Mode

Fan Operation and Mode Shifting

Diagnosing fan operation for airflow motors and unit mode shifting issues.

Air Temperature Issues Diagnosis

Troubleshooting causes for incorrect supply air temperatures in cooling and heating.

Troubleshooting Humidity and Noise

Temperature / Pressure Table

Operating Data Tables

Waterside Pressure Drop Table

Compressor Characteristics

Wiring Diagrams

Maintenance Procedures

Decommissioning and Environmental Protection

Unit Check Out Sheet

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