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Bosch LV042 User Manual

Bosch LV042
64 pages
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Installation and Maintenance Manual
LV MODEL
8733944336 (2016/09)

Table of Contents

Questions and Answers:

Bosch LV042 Specifications

General IconGeneral
BrandBosch
ModelLV042
CategoryHeat Pump
LanguageEnglish

Summary

Key Symbols and Safety Warnings

Key Symbols

Explains symbols used in the manual for warnings and important information.

Safety Warnings

Outlines critical safety precautions for installation, service, and operation.

General Description and Unit Handling

Installation Preparation

Initial steps for installation, including job site checks and unit inspection.

Unit Mounting and Ducting

Step 4: Mount the Unit

Methods for mounting vertical and horizontal units, including pad usage and pitching.

Duct System and Drain Installation

Step 6: Install Condensate Drain

Proper installation of the condensate drain line, including trap and vent requirements.

Piping and Electrical Connections

Step 8: Wire Field Power Supply

High voltage power wiring requirements, code compliance, and transformer settings.

Low Voltage Wiring and Thermostat Integration

Unit Controls and Safety Devices

Step 9: Wire Field Controls

Wiring field controls, including ECM interface board and UPM control connections.

ECM Interface Board and UPM Control

ECM interface board functions and UPM control board features and indicators.

UPM Board Features and Safety Devices

Safety Features Overview

Key safety features like high/low pressure switches and freeze protection sensors.

UPM Board Functionality

Features like anti-short cycle timer, random start, low pressure bypass, and malfunction output.

Freeze Protection and Reset Procedures

Freeze Sensor Operation

Freeze sensor settings and operation for water and air coils to prevent freezing.

Pre-Start-Up Checks and Operating Limits

Pre-Start-Up System Checkout

Essential system checks before initial unit startup and energizing.

Start-Up Procedure

Steps to initiate a proper start-up sequence for cooling and heating cycles.

Compressor Operation and Start-Up

Unit Start-Up Procedures

Unit Start Up Cooling Mode

Steps to verify proper operation during the cooling cycle.

Unit Start Up Heating Mode

Steps to verify proper operation during the heating cycle.

Fan Motor Options

Constant Airflow Motors (ECM)

Unit Troubleshooting Guide

No Compressor Operation but Fan Runs

Troubleshooting for fan running but no compressor operation with fault LED codes.

Freeze Faults

Troubleshooting steps for freeze faults related to water coils and refrigerant.

Troubleshooting Common Faults

Condensate and Brown Out Faults

Troubleshooting for condensate overflow and brown-out faults with various causes.

Thermostat and Airflow Related Faults

Issues related to thermostat connections, air coil faults, and blocked return air.

Troubleshooting Compressor and Fan Issues

Compressor Operation Issues

Troubleshooting for open compressor overload, wiring, and burned-out compressors.

Fan Operation Issues (PSC Motor)

Troubleshooting for PSC motor fan operation, including relay and motor issues.

Fan Operation Issues (Constant Torque Motor)

Troubleshooting for constant torque motor fan operation, wiring, and interface board.

Troubleshooting Airflow and Cooling/Heating Issues

Constant Airflow Motor and Unit Shifting Issues

Troubleshooting for constant airflow motors and unit mode shifting problems.

Air Temperature and System Performance Issues

Troubleshooting for incorrect supply air temperatures and system performance loss.

Troubleshooting Humidity and Noise Issues

Temperature and Pressure Operating Data

Wiring Diagrams

UPM Status LED Blink Codes

Meaning of different blink codes displayed by the UPM status LED.

Maintenance and Decommissioning

Routine Maintenance

Required maintenance tasks such as filter changes and annual check-ups.

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