EasyManua.ls Logo

Bosch ZSB18 - 2A - User Manual

Bosch ZSB18 - 2A
68 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Installation and Servicing Instructions
HYDRONIC GAS SYSTEM BOILER 18kW
BOSCH CONDENS 5000W
6720646195-00.1Wo
ZSB18 - 2A
6 720 646 195a (2010/11)

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Bosch ZSB18 - 2A and is the answer not in the manual?

Summary

Key to Symbols and Safety Precautions

Explanation of symbols

Explains symbols used in the manual for clarity and understanding.

Safety precautions

Provides crucial safety instructions for installation, operation, and maintenance.

Boiler Information

Boiler Overview

Illustrates the boiler unit and lists its standard carton contents.

Technical Data

Details technical specifications, performance metrics, and operational ratings.

Boiler Layout

Diagram showing main boiler components and their respective locations.

Pre-installation

Cleaning primary systems

Instructions for cleaning the heating system before boiler installation.

Mains supply

Details electrical and gas supply requirements and connection standards.

Water system and pipe work

Guidelines for water system connections, pipe types, and pressure.

Condensate pipe work

Instructions for routing and installing the condensate drain pipe correctly.

Pressure relief drain line

Details on installing the pressure relief drain line safely and according to standards.

Boiler location and clearances

Specifies minimum clearances for boiler installation and servicing.

Plumbing manifold

Explains plumbing manifold connections and relevant pipe dimensions.

Flue options

Details available flue systems and their maximum straight flue lengths.

Flue terminal positions

Specifies minimum clearances for flue terminal placement relative to building features.

Installation

Unpacking the wall frame and ancillary items

Instructions for unpacking the wall mounting frame and associated installation parts.

Wall mounting template & flue opening

Guidance on using the template for wall mounting and marking the flue opening.

Unpacking the boiler

Steps for carefully unpacking and handling the main boiler unit.

Boiler connections

Details on making all necessary water, gas, and imperial adapter connections.

Flue installation

Instructions for installing the telescopic flue system correctly and safely.

Condensate connection

Steps for connecting the condensate drain pipe to the syphon.

Electrical

Guidance on making electrical connections and wiring the system.

Commissioning

Filling the system

Procedure for filling the central heating system with water and venting.

Water treatment

Guidelines for system flushing, adding inhibitor, and maintaining water quality.

Pre-commissioning checks

Checks to perform before starting the commissioning process for readiness.

Starting the boiler

Steps for safely starting the boiler for the first time and setting controls.

Commissioning

Checks for gas pressure, gas rate, and initial boiler operation verification.

Finishing commissioning

Procedures for replacing casings, fitting parts, and final handover.

Service and spares

Inspection and service

Procedures for routine inspection and servicing of the boiler.

Check the gas inlet pressure

How to check the gas inlet pressure to the boiler for correct operation.

Checking flue integrity

Verifying the integrity of the flue system and seals for safety.

Fan pressure test

Procedure to test fan pressure for heat cell condition and cleaning needs.

Flue gas analysis

Steps for conducting flue gas analysis to check combustion efficiency.

Setting the air;gas ratio

Procedure for adjusting the air/gas ratio for optimal combustion performance.

Cleaning the heat exchanger

Instructions for cleaning the heat exchanger and its internal components.

Removing outer case

Steps to remove the boiler's outer casing for component access.

Primary sensor

Procedure for removing and replacing the primary temperature sensor.

Overheat thermostat

Procedure for removing and replacing the overheat thermostat.

Flue overheat thermostat

Steps for removing and replacing the flue overheat thermostat.

Moving controls to service position

How to move control components to a service position for access.

Gas valve

Procedure for safely removing and replacing the gas valve.

Air;gas manifold and fan assembly

Steps for removing the air/gas manifold and fan assembly.

Fan

Procedure for removing and replacing the fan unit.

Electrode assembly and burner

Steps for replacing the electrode assembly and burner.

Heat exchanger

Procedure for removing and replacing the heat exchanger.

Access to boiler control components

How to access the boiler's main control board and components.

PCB Fuse

Steps for identifying and replacing fuses on the printed circuit board.

Transformer;PCB

Procedure for accessing and replacing the transformer and PCB assembly.

Replacing controls

Steps for replacing the main electronic control unit.

Syphon removal

Procedure for removing and replacing the condensate syphon.

Diverter valve motor (If fitted)

Steps for removing and replacing the diverter valve motor.

Diverter valve (If fitted)

Procedure for removing and replacing the diverter valve assembly.

Auto air vent

Steps for removing and replacing the auto air vent.

Pump head

Procedure for removing and replacing the pump head.

Drain tap

Steps for removing and replacing the drain tap.

Pressure gauge

Procedure for removing and replacing the pressure gauge.

Hydraulic block removal

Steps for removing the main hydraulic block assembly.

CH Pressure relief valve

Procedure for replacing the central heating pressure relief valve.

Bypass valve

Steps for removing and replacing the bypass valve.

Expansion vessel

Procedure for replacing the expansion vessel.

Short parts list

A reference list of common spare parts and their associated part numbers.

Fault finding and diagnosis

Fault finding

Guide to diagnosing faults using indicator lights and system symptoms.

Boiler function

Diagram illustrating the boiler's operational sequence and logic.

Protection function

Explains the boiler's safety protection functions like frost, pump overrun, and anti-seize.

Summary

Key to Symbols and Safety Precautions

Explanation of symbols

Explains symbols used in the manual for clarity and understanding.

Safety precautions

Provides crucial safety instructions for installation, operation, and maintenance.

Boiler Information

Boiler Overview

Illustrates the boiler unit and lists its standard carton contents.

Technical Data

Details technical specifications, performance metrics, and operational ratings.

Boiler Layout

Diagram showing main boiler components and their respective locations.

Pre-installation

Cleaning primary systems

Instructions for cleaning the heating system before boiler installation.

Mains supply

Details electrical and gas supply requirements and connection standards.

Water system and pipe work

Guidelines for water system connections, pipe types, and pressure.

Condensate pipe work

Instructions for routing and installing the condensate drain pipe correctly.

Pressure relief drain line

Details on installing the pressure relief drain line safely and according to standards.

Boiler location and clearances

Specifies minimum clearances for boiler installation and servicing.

Plumbing manifold

Explains plumbing manifold connections and relevant pipe dimensions.

Flue options

Details available flue systems and their maximum straight flue lengths.

Flue terminal positions

Specifies minimum clearances for flue terminal placement relative to building features.

Installation

Unpacking the wall frame and ancillary items

Instructions for unpacking the wall mounting frame and associated installation parts.

Wall mounting template & flue opening

Guidance on using the template for wall mounting and marking the flue opening.

Unpacking the boiler

Steps for carefully unpacking and handling the main boiler unit.

Boiler connections

Details on making all necessary water, gas, and imperial adapter connections.

Flue installation

Instructions for installing the telescopic flue system correctly and safely.

Condensate connection

Steps for connecting the condensate drain pipe to the syphon.

Electrical

Guidance on making electrical connections and wiring the system.

Commissioning

Filling the system

Procedure for filling the central heating system with water and venting.

Water treatment

Guidelines for system flushing, adding inhibitor, and maintaining water quality.

Pre-commissioning checks

Checks to perform before starting the commissioning process for readiness.

Starting the boiler

Steps for safely starting the boiler for the first time and setting controls.

Commissioning

Checks for gas pressure, gas rate, and initial boiler operation verification.

Finishing commissioning

Procedures for replacing casings, fitting parts, and final handover.

Service and spares

Inspection and service

Procedures for routine inspection and servicing of the boiler.

Check the gas inlet pressure

How to check the gas inlet pressure to the boiler for correct operation.

Checking flue integrity

Verifying the integrity of the flue system and seals for safety.

Fan pressure test

Procedure to test fan pressure for heat cell condition and cleaning needs.

Flue gas analysis

Steps for conducting flue gas analysis to check combustion efficiency.

Setting the air;gas ratio

Procedure for adjusting the air/gas ratio for optimal combustion performance.

Cleaning the heat exchanger

Instructions for cleaning the heat exchanger and its internal components.

Removing outer case

Steps to remove the boiler's outer casing for component access.

Primary sensor

Procedure for removing and replacing the primary temperature sensor.

Overheat thermostat

Procedure for removing and replacing the overheat thermostat.

Flue overheat thermostat

Steps for removing and replacing the flue overheat thermostat.

Moving controls to service position

How to move control components to a service position for access.

Gas valve

Procedure for safely removing and replacing the gas valve.

Air;gas manifold and fan assembly

Steps for removing the air/gas manifold and fan assembly.

Fan

Procedure for removing and replacing the fan unit.

Electrode assembly and burner

Steps for replacing the electrode assembly and burner.

Heat exchanger

Procedure for removing and replacing the heat exchanger.

Access to boiler control components

How to access the boiler's main control board and components.

PCB Fuse

Steps for identifying and replacing fuses on the printed circuit board.

Transformer;PCB

Procedure for accessing and replacing the transformer and PCB assembly.

Replacing controls

Steps for replacing the main electronic control unit.

Syphon removal

Procedure for removing and replacing the condensate syphon.

Diverter valve motor (If fitted)

Steps for removing and replacing the diverter valve motor.

Diverter valve (If fitted)

Procedure for removing and replacing the diverter valve assembly.

Auto air vent

Steps for removing and replacing the auto air vent.

Pump head

Procedure for removing and replacing the pump head.

Drain tap

Steps for removing and replacing the drain tap.

Pressure gauge

Procedure for removing and replacing the pressure gauge.

Hydraulic block removal

Steps for removing the main hydraulic block assembly.

CH Pressure relief valve

Procedure for replacing the central heating pressure relief valve.

Bypass valve

Steps for removing and replacing the bypass valve.

Expansion vessel

Procedure for replacing the expansion vessel.

Short parts list

A reference list of common spare parts and their associated part numbers.

Fault finding and diagnosis

Fault finding

Guide to diagnosing faults using indicator lights and system symptoms.

Boiler function

Diagram illustrating the boiler's operational sequence and logic.

Protection function

Explains the boiler's safety protection functions like frost, pump overrun, and anti-seize.

Bosch ZSB18 - 2A Specifications

General IconGeneral
BrandBosch
ModelZSB18 - 2A
CategoryBoiler
LanguageEnglish

Related product manuals