10
Install the machine so that it is as
horizontal as possible; a slight inclination
is permissible (see information in Chapter
"Installation").
Set up the machine in such a way that
no inlets, outlets or gates are blocked,
even when the doors are open.
Before disconnecting the machine from
the towing vehicle, apply the handbrake.
Disconnect the rapid-emergency brake
cable and lighting cable, disconnect the
lines of the air brakes, use chocks to
ensure that the machine does not roll
away.
If a machine with a combustion engine
has to work in a fire-risk environment, the
unit must be fitted with a spark catcher.
In dusty environments, set up the
machine in such a way that the wind does
not blow dust in its direction. During
operation in clean environments, the
intervals for cleaning the air intake filter
and the cooler elements are much longer.
Do not install the machine directly in
front of walls. Make sure that the warm air
coming from the engine and cooling
systems is not drawn into the air intake
under any circumstances. Drawing this
warm air in through the engine or cooler
fan could lead to overheating; if it is
drawn into the combustion chamber, this
will result in a loss of power.
Never relocate the machine if external
lines or hoses are connected to the
discharge valves, in order to avoid
damage to the valves and/or collecting
pipe and hoses.
No force may be exerted on the
discharge valves, for example by pulling
the hoses or fitting additional equipment
(e.g. a water separator, compressed air
oiler, etc.) directly to the discharge valve.
Make sure that:
*
All bolted connections have been
tightened
*
All electrical wiring has been connected
correctly and is in good condition
*
The engine exhaust system is
operationally safe and that no
inflammable material is in the vicinity
*
The wheel nuts are properly tightened;
never exceed the specified torque.
Normal operation
Before starting work, make yourself
familiar with the working environment at
the installation site. The working
environment includes, for example,
obstacles in the working and transport
areas, the carrying capacity of the ground,
and any necessary cordoning off of the
building site from public traffic areas.
Take the necessary precautions to make
sure that the machine / installation is only
operated in a safe, functional condition.
Only operate the machine when all
protective devices, shutdown devices,
sound-insulating equipment and extraction
equipment is in place and working.
Be careful: loose articles of clothing, hair
or limbs can still be drawn in by revolving
parts.
Verify regularly that:
*
All protective equipment is properly
positioned and fixed in place
*
All hoses and/or pipes within the
system are in good condition, are properly
fixed in place and do not chafe
*
There are no leaks (fuel, oil or coolant
leaks)
*
All bolted connections have been
tightened
*
All electrical wiring is properly
connected and is in perfect condition
*
Safety valves and other pressure-relief
devices are in perfect condition and are
not blocked, for example by dirt or paint
*
The safety devices all work properly
All connected components must be of
the correct size and be suitable for the
specified operating pressure and
temperature.
Only use the correct type and size of
hose coupling and connection.
Before blowing through a hose or air
line, it is essential to hold the open end
firmly. If the open end is not held firmly, it
can whiplash and cause damage or injury.
Avoid any working methods that could
be considered risky!
Never play about with compressed air.
Never direct compressed air onto the
skin or towards another person.
Never use compressed air for cleaning
clothing. When using compressed air to
clean equipment, work with extreme
caution and always wear suitable eye
protection.
The compressed air produced by these
compressors must not be used as breath-
able air, unless it has been processed
specially for such an application in
accordance with the “Safety requirements
for breathable air.”
When breathing apparatus with
cartridges is used, make sure that the
correct cartridge has been inserted and
that its service life has not expired.
Never use the machine in environments
where the possibility cannot be ruled out
that inflammable or toxic vapors may be
taken in.
Never operate the system at
temperatures and/or pressures below or
above the values indicated in the technical
data sheet.
Persons working in environments or
rooms in which the acoustic pressure is
85 dB(A) or higher must wear ear muffs.
Caution: this may impair communication
between persons. Warnings may not be
heard. Inform supervisor.
Shieldings and doors must be closed
during operation so that the flow of cool air
within the housing is not deflected and the
efficiency of the sound-insulating is not
reduced. Doors and hoods may only be
opened briefly.
With water-cooled combustion engines
with a closed cooling circuit, the cap of the
coolant recovery bottle must not be removed
before the system has cooled down to
ambient temperature.
Never fill up with fuel while the engine is
running. Make sure that fuel does not
come into contact with hot machine parts.
Do not smoke while filling up with fuel.
Filling up at a pump can cause static
electricity and possibly sparks. In order to
avoid this, a ground cable must be
connected to the system while it is being
filled up.
The exhaust from the system contains
carbon monoxide, a lethal gas.
The exhaust must be routed to the
outside via a pipe or a hose with an
internal diameter of not less than 100 mm
if the compressor is used indoors.
Adequate ventilation must be assured.
The use of an exhauster system is
urgently recommended.
Before connecting or disconnecting
hoses, always close the compressor air
outlet valves. Before disconnecting a
hose, always make sure that it is not
under pressure.
A hose connected to an air valve must
be fitted with a safety wire for operating
pressures above 7 bars; it is in fact
recommended that this safety device
should be used for pressures above
4 bars. The steel wire has a diameter of
8 mm and is firmly clamped to the hose at
least every 500 mm. Both ends are fitted
with cable lugs.
To Next Page
Loading...