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Brinkmann ZONE - User Manual

Brinkmann ZONE
64 pages
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OWNER’S MANUAL / MANUAL DEL PROPIETARIO
HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND
INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND
INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING
DEATH OR PROPERTY DAMAGE.
SE PUEDE PRODUCIR UNA EXPLOSIÓN PELIGROSA SI SE HACE CASO OMISO
A ESTAS ADVERTENCIAS E INSTRUCCIONES. LEA Y SIGA TODAS LAS
ADVERTENCIAS E INSTRUCCIONES EN ESTE MANUAL PARA EVITAR
LESIONES PERSONALES, INCLUSO LA MUERTE, O LOS DAÑOS MATERIALES.
SAVE THIS MANUAL FOR FUTURE REFERENCE
GUARDE ESTE MANUAL PARA REFERENCIA FUTURA
ASSEMBLY AND OPERATING INSTRUCTIONS
INSTRUCCIONES DE ARMADO Y OPERACIÓN
NOTICE TO INSTALLER:
LEAVE THESE INSTRUCTIONS WITH THE
GRILL OWNER FOR FUTURE REFERENCE.
AVISO PARA EL INSTALADOR:
ENTREGUE ESTAS INSTRUCCIONES AL
PROPIETARIO DE LA PARRILLA PARA
REFERENCIA FUTURA.
WARNING/ADVERTENCIA
ROTISSERIE
5-IN-1 COOKING
SYSTEM GAS GRILL
5 EN 1 PARRILLA DEL GAS
QUE COCINA EL SISTEMA
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Summary

General Safety Warnings

Notice to Installer

Instructions for the installer to leave with the grill owner for future reference.

Important Safety Warnings

If You Smell Gas

Critical procedure outlining steps to take immediately if a gas smell is detected.

Flammable Liquids and LP Cylinder Storage

Safety guidelines regarding the storage of flammable liquids and LP cylinders near the grill.

General Warnings

Safe Use of Propane Gas

Prohibits natural gas, charcoal, and specifies safe handling of flavoring chips.

Leak Testing and Gas Checks

Mandates leak testing all connections before first use and after refills.

General Operational Safety

Covers safe operation, including child safety, unattended use, and avoiding hot surfaces.

Installation and LP Cylinder Requirements

Outdoor Use and Clearance Guidelines

Specifies requirements for outdoor use, ventilation, and safe clearances from structures.

Installation Code Compliance

Details adherence to local and national codes for grill installation.

LP Gas Cylinder Specifications

Defines the required type of LP cylinder, including capacity and valve type.

LP Gas Cylinder Safety and Specifications

Cylinder Requirements and Features

Lists essential features for LP cylinders, including DOT/CSA standards and OPD.

LP Gas Cylinder Handling and Storage Warnings

Provides critical warnings on handling, securing, and storing LP gas cylinders safely.

LP Gas Cylinder and Regulator Procedures

Filling the LP Gas Cylinder Safely

Outlines safe procedures for filling LP gas cylinders, emphasizing qualified dealers and 80% capacity.

Installing the LP Gas Cylinder

Step-by-step guide for correctly installing the LP gas cylinder onto the grill.

Hose and Regulator Features

Describes the Type 1 connection, thermal device, and flow limiting device of the hose/regulator.

Regulator Resetting Procedure

Instructions on how to reset the regulator's flow limiting device.

Leak Testing and Hose Connection

Importance of Leak Testing

Emphasizes the necessity of leak testing all gas connections and hoses before use.

Using Supplied Hose and Regulator

Mandates the use of the manufacturer-supplied hose and regulator assembly.

Connecting Hose and Regulator to LP Cylinder

Detailed steps for securely connecting the hose and regulator to the LP gas cylinder.

Leak Testing Procedure

Leak Test Safety Precautions

Critical safety rules for conducting leak tests, prohibiting smoking and open flames.

When to Perform a Leak Test

Specifies when leak tests should be performed, including after assembly and refills.

Checking for Leaks: Step-by-Step

A comprehensive guide with steps and a diagram to identify gas leaks using soapy water.

Pre-Start Checks and Lighting

Pre-Start Checklist Essentials

Crucial checks before initial operation, including assembly, hose inspection, and grounding.

Initial Lighting Procedure

Basic steps for safely lighting the grill, emphasizing opening the lid and correct valve operation.

Burner Lighting Procedures

Lighting the Main Burners

Detailed steps for igniting the primary burners using the igniter or match.

Match Lighting Main Burners

Alternative method for lighting main burners using a match and matchlighter.

Lighting the Side Burner

Instructions for safely igniting the side burner using its igniter.

Side Burner Lighting and Grill Shutdown

Match Lighting the Side Burner

Procedure for lighting the side burner using a match if the igniter fails.

Turning Off the Grill Safely

Steps for properly shutting down the grill, starting with the cylinder valve.

Grill Operation and Cooking Techniques

Grill Break-in and Preheating

Instructions for the initial break-in period and preheating the grill for optimal cooking.

Controlling Flare-Ups Safely

Guidance on managing flare-ups, including causes, effects, and safety precautions.

Minimizing Flare-Ups and Cooking Methods

Tips for reducing flare-ups and explanations of indirect cooking.

Using Grill Features and Side Burner Safety

Side Burner Usage and Adjustments

Describes the uses for the side burner and how to adjust its heat.

Cutting Board Light Operation

Instructions on how to operate the integrated cutting board light.

Side Burner Safety Precautions

Important warnings for side burner use, including pot size, weight limits, and avoiding deep frying.

Cooking Tips and Grill Maintenance

Grill Cooking Tips and Food Safety

Provides tips on cleanliness, hand washing, utensil use, and grilling temperatures.

Proper Care and Maintenance

Guidance on cleaning, protecting the grill from rust, and general upkeep.

Cleaning, Maintenance, and Burner Care

General Cleaning and Maintenance

Advice on keeping the grill clear of debris, tightening hardware, and general cleaning.

Burner Assembly and Maintenance

Instructions for inspecting, cleaning, and maintaining the grill burners.

Grill Parts Cleaning and Storage

Cleaning Cooking Grills and Plates

Specific instructions for cleaning cooking grills and heat distribution plates.

Transporting and Storage Guidelines

Safety precautions and procedures for moving and storing the grill.

Preparing Grill for Storage

Steps to take before storing the grill, including cleaning and protecting components.

Troubleshooting Common Issues

Burner Ignition and Flame Problems

Addresses issues like burners not lighting, yellow flames, and flame blowouts.

Grill Temperature and Performance Issues

Troubleshoots problems related to grill temperature and operational performance.

Rotisserie Malfunctions

Diagnoses and provides solutions for issues with the rotisserie function.

Frequently Asked Questions and Solutions

Grill Ignition and Flame Issues

Answers common questions about why a grill may not light or have flame issues.

Regulator Resetting Procedure Explained

Detailed guide on resetting the regulator's flow limiting device.

Cleaning Interior Cooking Components

Recommendations for cleaning the interior parts of the grill.

Advanced FAQ and Component Care

Grill Component Cleaning and Material Care

Details on cleaning stainless steel, cast-iron, and heat distribution plates.

Grill Operation and Compatibility Questions

Addresses rust, lid discoloration, natural gas conversion, and tank fitting issues.

Regulator Noise and Troubleshooting

Explains regulator humming sounds and when to seek assistance.

Parts Bag Contents

Included Hardware and Tools

Lists the specific batteries, screwdriver, and wrench provided in the parts bag.

Assembly Instructions Overview

Assembly Preparation and Tools

Recommends two people for assembly and lists necessary tools like screwdrivers and wrenches.

Grill Parts Identification

A comprehensive list of all numbered grill components for easy identification.

Dual Fuel Valve Information

Notes the grill's design for conversion between LP and natural gas with a kit.

Assembly Step 1-3: Cart and Tank Holder

Unfolding the Cart Frame

Instructions for unfolding the main cart structure as the first assembly step.

Attaching the Tank Holder

Guidance on securely attaching the LP tank holder to the cart frame.

Assembly Step 4-6: Casters, Doors, and Grill Body

Attaching Locking Casters

Steps to attach the locking casters to the cart using the hex nut wrench.

Attaching Door Handles

Instructions for attaching the handles to the cabinet doors.

Mounting Grill Body to Cart

Procedure for placing and securing the main grill body onto the assembled cart.

Assembly Step 7-10: Side Panels and Brackets

Attaching Left Side Table Panel

Steps to attach the front panel to the left side table using pre-attached bolts.

Attaching Side Burner Panels

Instructions for attaching the front panels to the side burner assembly.

Assembly Step 11-14: Side Burner and Greasing

Side Burner Valve and Igniter Installation

Details on installing the side burner valve assembly, knob, and igniter lead.

Installing Side Burner Grate and Grease Tray

Guidance on placing the side burner grate and inserting the grease cup.

Assembly Step 15-19: Internal Components and Rotisserie

Installing Heat Distribution and Cooking Surfaces

Steps for placing heat distribution plates, cooking grates, and the warming rack.

Rotisserie Motor and Wiring

Instructions for mounting the rotisserie motor and connecting its lead wire.

Assembly Step 20-21: Rotisserie Power

Installing Rotisserie Motor Batteries

Guide for placing D batteries into the rotisserie motor's battery compartment.

Connecting Rotisserie Motor Wire

Instructions for connecting the rotisserie motor wire to the battery compartment wire.

Assembly Step 22-24: Light and Igniter Power

Installing Light Battery Power

Steps for installing D batteries into the cutting board light's battery compartment.

Installing Igniter Battery

Instructions for inserting the AA battery into the igniter for proper function.

Assembled Grill Features

Labeled Grill Components Overview

A diagram showing the assembled grill with labels for key features like zones and rotisserie.

Rotisserie Operating Instructions

Preparing and Loading the Spit Rod

Steps 1-6 cover preparing the spit rod, skewering food, and checking balance.

Operating the Rotisserie Motor

Instructions for turning on the rotisserie motor to start cooking.

Warranty Information

Brinkmann Grill Warranty Coverage

Details warranty periods for burners, stainless parts, and other components.

Warranty Exclusions and Limitations

Outlines conditions that void the warranty, such as misuse or lack of maintenance.

Brinkmann ZONE Specifications

General IconGeneral
BrandBrinkmann
ModelZONE
CategoryGrill
LanguageEnglish

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