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btsr DIAPERFEEDER IP54 DUOLOOP - User Manual

btsr DIAPERFEEDER IP54 DUOLOOP
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DIAPERFEEDER IP54
(DUOLOOP VERSION)
YARN CONTROL SYSTEM
Operating Manual
ENGLISH
Rev. 1.4 – February 2016

Table of Contents

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Summary

Introduction

The ideal solution to maintain the elastic yarn tension constant

Explains the primary function of the DIAPERFEEDER IP54 in maintaining constant yarn tension.

DUOLOOP solution for automatic diaper production lines

Describes the DUOLOOP system for diaper production lines, involving multiple feeding devices.

Introduction

How to use this manual

Provides guidance on how to navigate and use the operation manual effectively.

Symbols used

Explains the meaning of various symbols and icons used throughout the manual.

Reference Documentation

Lists other relevant documents or manuals for further information.

1 - OVERVIEW

Management and programming of DIAPERFEEDER IP54 devices

Details how to manage and program the DIAPERFEEDER IP54 devices using different interfaces.

Main Characteristics of DIAPERFEEDER IP54 Devices

Highlights the key features and technical attributes of the DIAPERFEEDER IP54.

Overview

IP54 Protection Degree

Describes the IP54 rating and its implications for environmental resistance.

Usable with any type of yarn

Explains the versatility of the device for different types of yarn.

Advantages obtained by using the SMART MATRIX WINDINGFEEDER Terminal combined with DIAPERFEEDER IP54 Devices

Lists the benefits of integrating the SMART MATRIX terminal with DIAPERFEEDER IP54 devices.

2 - TECHNICAL DATA AND INSTALLATION

Technical Features

Presents the detailed technical specifications and features of the DIAPERFEEDER IP54 and its components.

Technical Data and Installation

Electrical Interface of DIAPERFEEDER IP54 Devices

Illustrates the electrical connections and pinouts for the DIAPERFEEDER IP54 devices.

Technical Data and Installation

Example of application (Board SM-DIN;DUOLOOP)

Shows a typical wiring diagram for an application using the SM-DIN/DUOLOOP board.

Technical Data and Installation

Example of application - 4 positions -Ethernet IP network (Board SM-DIN;DUOLOOP;ETH)

Demonstrates an application setup with 4 devices using Ethernet IP and the SM-DIN/DUOLOOP/ETH board.

Technical Data and Installation

Example of application - 4 positions - Profinet network (Board SM-DIN;DUOLOOP;PFN)

Illustrates an application setup with 4 devices using Profinet and the SM-DIN/DUOLOOP/PFN board.

Technical Data and Installation

Component Identification

Lists and describes the codes and functions of components used in application examples.

Technical Data and Installation

SM-DIN;DUOLOOP Interface

Details the interface connections and pin assignments for the SM-DIN/DUOLOOP control unit.

Technical Data and Installation

SM-DIN;DUOLOOP Control Unit Technical Characteristics

Provides the technical specifications for the SM-DIN/DUOLOOP control unit.

Technical Data and Installation

Interface SM-DIN;DUOLOOP;ETH - SM-DIN;DUOLOOP;PFN

Describes the interface connections for SM-DIN/DUOLOOP/ETH and SM-DIN/DUOLOOP/PFN boards.

Technical Data and Installation

Technical Characteristics

Lists the technical characteristics of the SM-DIN/DUOLOOP/ETH board.

Technical Data and Installation

Configuration of SM-DIN;DUOLOOP Board

Explains the procedure for configuring the SM-DIN/DUOLOOP control board and its parameters.

Technical Data and Installation

Configuration of SM-DIN;DUOLOOP;ETH and SM-DIN;DUOLOOP;PFN Boards

Refers to a separate manual for the configuration of ETH and PFN boards.

DIAPERFEEDER IP54 overall dimensions (in mm)

Provides the physical dimensions of the DIAPERFEEDER IP54 unit.

Technical Data and Installation

DIAPERFEEDER IP54 Unit

Identifies the main parts of the DIAPERFEEDER IP54 unit.

TS44;1000 rw Tension Sensor

Describes the TS44/1000rw tension sensor and its mounting points.

Technical Data and Installation

Instructions for Correct Yarn Threading

Provides step-by-step instructions for threading yarn through the DIAPERFEEDER IP54 device.

3 - OPERATION

Operating Characteristics of DIAPERFEEDER IP54 Devices

Explains the operational interface of the DIAPERFEEDER IP54, including buttons and LCD display.

Operation

Symbols shown on LCD

Details the meaning of symbols displayed on the DIAPERFEEDER IP54's LCD screen.

Operation

Functions Directly Available to the Machine Operator

Lists simple manual operations the operator can perform without supervisor intervention.

1) Alarm reset

Describes how to reset alarms on the DIAPERFEEDER IP54 device.

2) Current Yarn Type and Application Reading

Explains how to check the currently configured yarn type and application.

Operation

3) Exclusion and Re-inclusion of a DIAPERFEEDER IP54 Device

Details the procedure to temporarily exclude or re-include a DIAPERFEEDER IP54 device.

4) Control of Temperature and Current Absorbed by DIAPER FEEDER

Explains how to monitor the internal temperature and current consumption of the device.

Operation

Programming the DIAPERFEEDER IP54 Devices

Introduces the two programming environments: SIMPLE and ADVANCED.

General Diagram of Simple Programming Environment

Provides a flowchart illustrating the simple programming sequence.

Operation

Advanced Programming of DIAPERFEEDER IP54 Devices

Describes the parameters configurable in the ADVANCED programming mode for specific yarn types and applications.

Operation

General Diagram of P1÷P4 Advanced Programming Levels and Default Settings

Presents a diagram showing the structure and default values of the advanced programming levels P1 to P4.

Operation

P1 Programming Level

Details the parameters available for setup within the P1 programming level.

Operation

P1.3 TIME ALARM

Explains the TIME ALARM parameter and its function in error detection.

Operation

P2 Programming Level

Outlines the parameters configurable within the P2 programming level for controlling speed and tension changes.

Operation

P2.3 RAMP DOWN

Describes the RAMP DOWN parameter for controlling yarn tension decrease speed.

Operation

P2.4 K-PID

Explains the K-PID parameter, a multiplier affecting the control algorithm based on yarn elasticity.

Operation

P3 Programming Level

Details the functionalities available for setup in the P3 programming level, including offset and calibration.

Operation

P3.2 MOTOR CALIBRATION

Explains the MOTOR CALIBRATION function, reserved for service staff.

P3.3 KEY CODE

Describes how to set a secret numeric code for accessing programmable functions.

P3.4 FEEDER CODE

Explains how to set or visualize the device identification code.

Operation

P4 Programming Level

Outlines the various operating modes and settings configurable in the P4 programming level.

Operation

P4.3 BAUDRATE

Details how to set the communication speed for the serial interface.

P4.4 APPLICATION SELECTION

Allows selection of pre-defined applications, with 'DIAPERS' being the primary option.

P4.5 YARN TYPE

Enables setting the yarn characteristics, choosing between ELASTIC or ALL YARN options.

Operation

P4.8 UNICO

Configures the automatic detection feature for intelligent accessories.

Management of “Tension Error” Alarm

Explains how the "Tension Error" alarm is generated and managed.

Troubleshooting and Maintenance

Indications Provided by the Red LEDs on DIAPERFEEDER IP54 Device

Describes the status indications provided by the red LEDs on the device and sensor.

Troubleshooting and Maintenance

Troubleshooting Table

Lists common faults, their causes, and suggested solutions for troubleshooting.

Troubleshooting and Maintenance

Errors detected on the SM-DIN;DUOLOOP boards

Lists error codes specific to the SM-DIN/DUOLOOP boards and their meanings.

Troubleshooting and Maintenance

Errors detected on the Board SM-DIN;DUOLOOP;ETH and SM-DIN;DUOLOOP;PFN

Lists error codes specific to the SM-DIN/DUOLOOP/ETH and /PFN boards.

Troubleshooting and Maintenance

Calibration of Tension Sensors

Explains the procedure and frequency for calibrating the TS44 and TS55 tension sensors.

Repair

States that repairs must be carried out by authorized BTSR personnel to maintain warranty.

Troubleshooting and Maintenance

Coil separator adjustment

Provides guidance on adjusting the coil separator using specific screws.

Troubleshooting and Maintenance

Periodic Cleaning of the Components

Recommends periodic cleaning of system components for optimal performance and reliability.

btsr DIAPERFEEDER IP54 DUOLOOP Specifications

General IconGeneral
Brandbtsr
ModelDIAPERFEEDER IP54 DUOLOOP
CategoryControl Systems
LanguageEnglish

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