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btsr ULTRAFEEDER - User Manual

btsr ULTRAFEEDER
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ULTRAFEEDER
YARN CONTROL SYSTEM
Operating Manual
ENGLISH
Rev. 4.1 – February 2017

Table of Contents

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Summary

Introduction to ULTRAFEEDER

Device Purpose and Benefits

Describes the ULTRAFEEDER's role in textile production and its advantages.

Manual Navigation and Symbols

Guides users on manual structure, how to use it, and explains symbols.

Compliance and Safety Standards

Details CE conformity declaration and relevant harmonized standards.

Safety and Reliability Features

Explains the system's safety aspects and control system reliability.

ULTRAFEEDER Overview

System Components and Characteristics

Describes the device's parts, system components, and main features.

Key Advantages and Benefits

Lists the primary advantages of using the ULTRAFEEDER device.

System Integration Advantages

Highlights benefits of using the device with external terminals or PCs.

Technical Data and Specifications

Device and Component Features

Provides detailed technical specifications for the device, terminal, and power supplies.

Electrical Interface Details

Outlines the electrical connections and pin assignments for the ULTRAFEEDER device.

Installation with KTF;PW4 Power Supply

KTF;PW4 Wiring and Connections

Explains system wiring, related functions, and connection principles.

Connection Examples (KTF;PW4)

Illustrates complete system setup diagrams with KTF/PW4.

Cables and Accessories (KTF;PW4)

Lists necessary cables, transformers, and accessories for KTF/PW4 installations.

Installation with PFU;64 FS Power Supply

PFU;64 FS System Wiring and Interface

Details system connection examples and the electrical interface.

PFU;64 FS Operating Modes

Describes configuration modes and the procedure for selecting them.

PFU;64 FS Software Mode Details

Explains software mode operation, connectors, and communication.

PFU;64 FS Hardware Mode Details

Explains hardware mode operation and its characteristics.

Installation with Flat Cable KTF;FLAT

KTF;FLAT Installation Procedure

Step-by-step guide for connecting ULTRAFEEDER devices using flat cable.

Flat Cable Accessories

Lists required cables, brackets, and accessories for flat cable installations.

Flat Cable System Examples

Illustrates complete system connection diagrams using flat cable.

Master;Slave Configuration

CAN Bus Interconnection for Master;Slave

Details the CAN bus interconnection for master/slave device communication.

Yarn Threading Instructions

Correct Yarn Threading Procedure

Provides a step-by-step guide for threading yarn through the device.

Operation Basics and Controls

Device Features and Controls

Describes device LEDs, push buttons, and basic operational functions.

LCD Display and Symbols

Explains the device's LCD screen layout, indicators, and messages.

Operator Functions and Monitoring

Details simple operator tasks like exclusion, and monitoring temperature/current.

Programming the ULTRAFEEDER Device

Programming Environments and Levels

Introduces SIMPLE/ADVANCED environments and P1-P4 programming levels.

P1 Programming Level Details

Details parameters for P1 level: Main Tension, Error Tension, Time Alarm, INC-DEC.

P2 Programming Level Details

Details parameters for P2 level: Exit Tension, Relax Yarn, Relax Speed.

P3 Programming Level Details

Details parameters for P3 level: Offset, Motor Calibration, Key Code, Feeder Code.

P4 Programming Level Details

Details parameters for P4 level: Language, Application, Elasticity, Polarity, Mode.

Advanced Operation Features

Master;Slave Mode Operation and Configuration

In-depth explanation of Master/Slave mode requirements, operation, and configuration.

INC;DEC Command Functionality

Explains how INC/DEC commands control tension and provides operational diagrams.

Tension Error Alarm Handling

Explains and illustrates the generation and management of the tension error alarm.

UNICO;UNC.SR Accessory Integration

Describes the functions, principles, and interface of UNICO/UNC.SR accessories.

UNICO Accessory Customization

Details customization options like knot catcher blades and springs for the UNICO accessory.

Troubleshooting and Maintenance

LED Indicators and Troubleshooting Table

Explains LED signals and provides a table for faults, causes, and solutions.

Practical Hints and Safety Precautions

Offers operational advice and safety tips for specific production scenarios.

Maintenance and Repair Guidelines

Outlines procedures for ordinary maintenance and authorized repairs.

YTT Device Integration

YTT Device Overview and Installation

Introduces the YTT optional accessory and its mechanical installation.

YTT Connection and Activation

Describes how to connect, activate, and identify the YTT device.

YTT Operating Modes (Recovery and Stretch)

Explains the Recovery and Stretch operating modes of the YTT device.

Appendix A: Firmware Upgrade

Firmware Upgrade Procedure

Step-by-step guide for upgrading the device firmware via SD-CARD or USB.

Error Handling and Resetting

Procedures for managing errors during firmware upgrade and device resetting.

btsr ULTRAFEEDER Specifications

General IconGeneral
Brandbtsr
ModelULTRAFEEDER
CategoryControl Systems
LanguageEnglish

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