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btsr TS5 Series - User Manual

btsr TS5 Series
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SMART 200 TSS & TS5
YARN CONTROL SYSTEM
Operating Manual
Rev. 2.0 – July 2003
ENGLISH

Table of Contents

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Summary

Introduction

How to Use This Manual

Explains the manual's structure, divided into chapters and appendix for system operation.

Overview

System Components

Describes the SMART 200 TSS terminal and the TS5.. sensors that comprise the system.

Systems Operation Principles

Explains how TS5.. sensors measure and analyze yarn tension for quality control.

Special Features of SMART 200 TSS System

Highlights the system's flexibility, simplicity, and parametric nature for yarn quality control.

General Features of SMART Systems

Details features like TS5.. sensors, automatic numbering, programmable functions, and easy monitoring.

Technical Data and Installation

Technical Features

Lists specifications for the SMART 200 TSS Terminal and TS5.. Sensors.

Installation

Provides guidance on connecting sensors to the terminal and power supply.

Interface Connectors on SMART 200 TSS

Diagrams and pinouts for SMART 200 TSS terminal connections.

Connection Example for Rewinding;Doubling Machines (TSS)

Illustrates wiring for TSS applications on specific textile machines.

Connection Example for Warping;Quilting;Embroidery Machines (TSQ)

Illustrates wiring for TSQ applications on specific textile machines.

Connection Cables and Power Supply Devices

Lists available cables, connectors, transformers, and power supplies.

Operation

SMART 200 TSS Terminal Features

Describes the terminal's buttons, display, and operator guidance.

Symbols Used

Explains icons and symbols used throughout the manual.

Meaning of Capital;Small Letters on Display

Explains how display case indicates active choices and alternatives.

Operators Message Area

Explains the display area for messages, selections, and graphical data.

Operating Status Signalling Area

Details the labels indicating system status and menu hierarchy levels.

TS5.. Sensor Features

Describes the intelligent TS5.. sensors for yarn tension detection.

Function of the TS5.. Sensors

Explains how sensors detect defects, stop the machine, and signal status.

TS5.. Sensor Types

Details sensor coding rules and eyelet models available.

Technical Characteristics of TS5.. Sensor

Provides dimensions and diagrams of the TS5.. sensor.

Electrical Connections

Shows pin assignments for TS5.. sensor connectors.

Mounting Positions

Illustrates recommended mounting orientations for TS5.. sensors.

Interface Specification

Details signals used by TS5.. sensors for communication.

STOP Signal Function

Explains the operation and characteristics of the STOP output signal.

ENABLE Signal Function

Describes the function and signal behavior of the ENABLE input.

Interpretation of Signaling Lights on Sensors

Explains the meaning of Green and Red LEDs on TS5.. sensors.

Parameters Affecting Sensor Detection

Lists parameters like TENS, PEAK, NOYARN that influence detection.

TENS (Nominal Reference Tension)

Defines TENS as the setpoint for tension threshold calculations.

TENS H (Max Tension Threshold)

Explains TENS H as the upper limit for tension threshold detection.

TENS L (Min Tension Threshold)

Defines TENS L as the lower limit for tension threshold detection.

PEAK H (Max Tension Peak)

Explains PEAK H as the upper limit for tension peak detection.

PEAK L (Min Tension Peak)

Defines PEAK L as the lower limit for tension peak detection.

NO YARN (Missing Yarn)

Describes the parameter for detecting missing or broken yarn.

Other Factors Affecting Control

Lists factors like DELAY CONTROL, LOCK/UNLOCK, MONITOR/CONTROL, STOP NO/NC.

DELAY CONTROL Setting

Configures sensor entry delay time before entering control status.

LOCK;UNLOCK Touch Light Button

Manages Touch Light button operation for reset and numbering.

MONITOR-CONTROL Operating Modes

Sets system operation for defect detection in MONITOR or CONTROL mode.

STOP NO;NC Output Configuration

Defines the operating mode of the STOP output as Normally Open or Closed.

ENABLE NO;NC Input Configuration

Configures the ENABLE input mode as Normally Open or Closed.

ABS; RELABS Sensor Operating Modes

Selects Absolute or Relative mode for sensor data calculation.

Preliminary Operations for SMART 200 TSS Terminal

Outlines initial checks and procedures before using the system.

Operating Sequences

Lists the main functions and operating sequences of the system.

Preliminary Instructions for TS5.. Sensor Use

Details initial commissioning steps for TS5.. sensors.

Enabling SETUP Menu Functions (CONFIG)

Guides through configuring system parameters via the SETUP menu.

Enabling SETUP Menu (NEW, MODIFY, ERASE)

Covers creating, modifying, and erasing articles in the system.

Enabling WORK Menu Function

Explains how to load/unload articles and scan sensor data.

Enabling GRAPH Menu Function

Details how to access and use the graphical display functions.

CONTROL Function (SIDE Disabled)

Describes running system monitoring and fault counters in CONTROL mode.

DEVICE - Initial Installation Parameters

Guides through global automatic numbering of sensors.

Single Sensor Numbering

Explains how to number, replace, or add individual sensors.

SIDE - Machine Sides Definition

Allows logical subdivision of the machine into sides A and B.

TSS-Q - Application Type Configuration

Configures the system's operating mode as TSS or TSQ.

MO-CTR - Configuring Monitor;Control Mode

Sets system operation mode (Monitor or Control) upon failure detection.

Ik-ULK - Touch Light Button Operation

Enables or disables Touch Light button for alarm reset.

ST-NCO - STOP Signal Configuration

Configures the STOP output signal as Normally Open or Normally Closed.

EN-NCO - ENABLE Signal Configuration

Configures the ENABLE input signal as Normally Open or Normally Closed.

D_CNTR - Sensor Delay Configuration

Sets the delay time before sensors enter the CONTROL status.

OFFSET - Offset Configuration

Adjusts sensor offset to correct for environmental shifts or yarn absence.

ABS; RELABS - Sensor Operating Mode

Selects Absolute or Relative mode for sensor data calculation.

KEY-ST - SETUP;WORK Menu Access Code

Sets a password to access SETUP and WORK menus.

KEY-LR - LEARN Function Access Code

Sets a password to access the LEARN function.

CLOCK - Printer Clock;Calendar Setting

Reads and sets the date and time for production reports.

SENSOR TEST - Test Sensor Communication

Checks communication between terminal and individual sensors.

COM TEST - Communications Line Efficiency

Tests the communication line efficiency between terminal and sensors.

VERS-UPG - Software Version Test & Update

Checks and updates software versions on individual sensors.

NEW - Creating a New Article

Guides on creating new articles and setting quality control parameters.

TENS - Reference Nominal Tension

Sets the reference nominal tension (setpoint) for a new article.

TENS H - Max Tension Threshold Failure

Configures parameters for "Max Tension Threshold Exceeded" failure.

TENS L - Min Tension Threshold Failure

Configures parameters for "Min Tension Threshold Exceeded" failure.

PEAK H - Max Tension Peak Failure

Configures parameters for "Max Tension Peak Exceeded" failure.

PEAK L - Min Tension Peak Failure

Configures parameters for "Min Tension Peak Exceeded" failure.

NOYARN - Yarn Missing Failure Characteristics

Configures parameters for the Yarn Missing failure.

MODIFY - Modifying an Existing Article

Allows modification of parameters for previously created articles.

ERASE - Erasing an Existing Article

Removes articles from the database.

SCAN - Displaying Loaded Articles

Shows articles currently loaded into the sensors.

LOAD - Loading Article to Sensor Memory

Loads article settings onto a specified range of sensors.

UNLOAD - Unloading Articles from Sensor Memory

Removes previously loaded articles from sensor memory.

BAR GRAPH - Tension Visualization per Device

Displays real-time tension detected by individual TS5.. sensors.

ISTOG GRAPH - Tension Comparison

Compares tensions detected by multiple sensors using histograms.

LEARN - Procedure for TSQ Operating Mode

Guides through the learning cycle for TSQ mode.

PRINT REPORT - Production Report Printing

Prints a summary of fault counters for machine positions.

Production Report Example

Shows an example of the output from the production report function.

Troubleshooting and Maintenance

Troubleshooting

Lists common faults, causes, and solutions for the system.

Ordinary Maintenance

Provides guidance on periodic cleaning of sensors and terminal.

Repairs

States that repairs must be performed by specialized BTSR personnel.

Updating Software Version on SMART Terminals

Step-by-step guide for updating terminal software.

Product Summary Tables

Tables for noting down article parameters for easier configuration.

Appendix A - Quick Reference

DEVICE CONFIG - Initial Sensor Configuration

Quick reference flow chart for initial sensor configuration.

SIDE - Machine Sides Definition

Quick reference flow chart for defining machine sides.

TSS-q - Application Type Configuration

Quick reference for configuring TSS/TSQ modes.

MO-CTR CONFIG - Monitor;Control Mode

Quick reference for setting Monitor or Control mode.

LK-ULK CONFIG - Touch Light Button

Quick reference for enabling/disabling the Touch Light button.

ST-NCO CONFIG - STOP Signal Configuration

Quick reference for STOP signal NO/NC configuration.

EN-NCO CONFIG - ENABLE Signal Configuration

Quick reference for ENABLE signal NO/NC configuration.

D_CNTR CONFIG - Sensor Delay Configuration

Quick reference for setting sensor delay time.

OFFSET CONFIG - Offset Configuration

Quick reference for sensor offset configuration.

ABS-RELABS CONFIG - Sensor Operating Mode

Quick reference for selecting sensor operating mode.

KEY_ST - SETUP Menu Access Keycode

Quick reference for setting SETUP menu access password.

KEY_LR - LEARN Function Access Keycode

Quick reference for setting LEARN function access password.

CLOCK - Printer Clock;Calendar Setting

Quick reference for setting printer clock and calendar.

SENSOR TEST - Sensor Test

Quick reference for testing sensor communication.

COM TEST - System Efficiency Test

Quick reference for testing communication line efficiency.

VERS-UPG - Software Version Test & Update

Quick reference for testing and updating sensor software versions.

NEW - Creating a New Article

Quick reference flow chart for creating new articles.

MODIFY - Modifying an Existing Article

Quick reference flow chart for modifying existing articles.

ERASE - Erasing an Article

Quick reference flow chart for erasing articles.

LOAD - Load Article on Specific Sensors

Quick reference flow chart for loading articles onto sensors.

UNLOAD - Unload Article

Quick reference flow chart for unloading articles from sensors.

SCAN - Scan Loaded Articles

Quick reference flow chart for scanning loaded articles.

BAR GRAPH - Tension Visualization per Device

Quick reference for visualizing tension per device.

ISTOG GRAPH - Tension Comparison

Quick reference for comparing tensions of multiple devices.

btsr TS5 Series Specifications

General IconGeneral
SeriesTS5
CategoryControl Systems
Power Supply24 VDC
Protection ClassIP20
Communication InterfaceRS485

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