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btsr SMART 64 H - User Manual

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Yarn Control System
Operating Manual
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Table of Contents

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Summary

Introduction to the SMART 64 H; 200 K System

How to Use This Manual

Guide on how to effectively use the operation manual and understand its structure.

Understanding Symbols Used in the Manual

Symbols Used

Explanation of the various symbols and icons used throughout the manual for clarity.

Overview of the SMART 64 H; 200 K System

System Components

Details the physical components of the SMART 64 H / 200 K system, including terminal and sensors.

Systems Operating Principles

Explains how the system's sensors and terminal function together for yarn control.

Special Features of SMART 64 H; 200 K System

Highlights unique capabilities like flexibility, simplicity, and precision of the system.

General Features of SMART BTSR Systems

Overview of general features across BTSR systems, including self-learning and sensor technology.

Technical Data and Installation Guide

Technical Features

Provides specifications for the SMART 64 H / 200 K terminal and IS3.. sensors.

Installation Procedures

Instructions and considerations for correctly installing the SMART system.

Electrical Connections Overview

Diagrams and explanations for connecting system components and power.

Generic Application Connection Example

Illustrates a typical wiring setup for connecting the SMART system to circular knitting machines.

Connecting Cables and Power Supply Devices

Lists and describes various BTSR cables and power supply units for system installation.

External RESET Connection Details

Details the methods for external system reset, either via push button or automatic trigger.

Operating the SMART 64 H; 200 K System

SMART 64 H; 200 K Terminal Features

Describes the terminal's control panel, buttons, LEDs, and display layout.

ENTER and RESET Button Functions

Explains the functions of the ENTER and RESET buttons for navigation and confirmation.

Other Terminal Button Operations

Explains the functions of NEXT CY, CONTROL, and REPEAT buttons for system operation.

Meaning of Terminal Red LEDs

Defines the operational status indicated by the red LEDs on the terminal's function buttons.

Operator Message and Status Areas

Describes the terminal's display area for messages, settings, and status indicators.

IS3.. Sensors Features and Types

Details the capabilities, features, types, and installation of IS3.. yarn control sensors.

Sensor Installation and Signal Interpretation

Provides steps for installing IS3.. sensors and interpreting their LED signaling.

Sensor Detection Feature Settings

Details how sensor detection is influenced by various settings and yarn characteristics.

F_START and F_STOP Parameter Configuration

Defines and explains the programming of F_START and F_STOP parameters for yarn detection.

Sensitivity (SENS) and Reaction Time (DELAY)

Explains SENS for sensitivity adjustment and DELAY for reaction time configuration.

Preliminary Operations and Sequences

Covers initial checks, operating sequences, and activating the learning cycle.

Control Phase Messages and Configuration Diagrams

Explains control phase messages and provides a summary diagram of the configuration menu.

P1 Programming Level and Parameters

Details the P1 level functions, including SYNC, ZERO, PHASE, DEVICES, and passwords.

P2 and P3 Programming Levels

Explains P2 and P3 levels for global and individual yarn error tolerance settings.

P4 and P5 Programming Levels

Details P4 and P5 levels for configuring global and individual sensor sensitivity and reaction time.

Test Functions and PX Programming Level

Covers sensor and communication tests, and PX level for frequency and speed settings.

Production Target Setting and Counter Management

Describes setting production targets, reading counters, and machine stop conditions.

Error Count Management

Details how to view and reset error counts for broken and uncut yarns.

Troubleshooting and Maintenance Guide

Troubleshooting Common Faults

Provides solutions for common faults, error messages, and system issues.

Temporary Sensor Disabling Procedure

Procedure to temporarily disable a faulty sensor to prevent machine stops.

Machine Test and Maintenance Procedures

Guides through testing system functionality and outlines ordinary maintenance and repair guidelines.

Updating SMART Terminal Software Version

Step-by-step instructions for updating the terminal's software version.

Parameters Summary Table for Configuration

A table to record and restore system configuration settings for future reference.

Quick Reference Guide for SMART System Operations

TARGET Setting and Counter Reset Flowcharts

Flowchart summary for setting production targets and resetting counters.

TARGET Read and Counter Adjustment Flowcharts

Flowchart summary for reading production counts and adjusting rejected items.

Menu Parameters Programming Flowcharts (P1-PX)

Illustrates programming flow for various menu levels (P1-PX) and TEST functions.

Error Counter Reading and Reset Flowchart

Flowchart summary for accessing and resetting BROKE/UNCUT error counters.

Differences Between SMART 64 H and SMART 200 K

Application Connection Example for Large Knitting Machines

Wiring diagram specific to connecting the SMART system on large circular knitting machines.

Cables and Power Supply for SMART 200 K

Lists cables and power supply devices compatible with the SMART 200 K system.

External Reset Connection for SMART 200 K

Describes external reset methods for the SMART 200 K terminal.

SMART 200 K Terminal Preliminary Operations

Covers initial checks and procedures for operating the SMART 200 K terminal.

SMART 200 K Control Phase Display Messages

Explains control phase messages specific to the SMART 200 K system.

SMART 200 K ZERO Signal and REPEAT Circularity Settings

Details ZERO parameter and REPEAT mode for SMART 200 K, including circularity settings.

SMART 200 K Parameters Summary Table

A summary table for configuration values, highlighting differences for SMART 200 K.

SMART 200 K P1 Menu Parameters Programming Differences

Illustrates P1 menu programming flow, noting differences for SMART 200 K.

btsr SMART 64 H Specifications

General IconGeneral
Power Supply24 VDC
DisplayLCD
MountingDIN Rail
Output Signal4-20 mA
Communication InterfaceRS485
Operating Temperature0 to 50°C
Storage Temperature-20 to 70°C

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