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btsr SMART CLEARER - User Manual

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SMART CLEARER & ISSC.
YARN CONTROL SYSTEM
Operating Manual
Rev. 3.0 – July 2003 ENGLISH

Table of Contents

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Summary

Introduction

How to use this manual

Guide on how to effectively use the operation manual.

Symbols used

Explanation of symbols and their meanings throughout the manual.

Overview

System components

Describes the constituent parts of the SMART CLEARER system.

Systems Operation Principles

Explains the fundamental working principles of the system.

Special Features of SMART CLEARER system

Highlights the unique advantages and functionalities of the SMART CLEARER system.

General Features of SMART systems

Lists common characteristics across various SMART systems.

Technical Data and Installation

Technical Features

Provides detailed technical specifications for the SMART CLEARER terminal and sensors.

Installation

Instructions and considerations for correctly installing the SMART CLEARER system.

Interface Connectors on SMART CLEARER

Details the various connectors available on the SMART CLEARER terminal.

Connection Cables and Power Supply Devices

Lists necessary cables and power supply units for system installation.

Example of Generic Application Connection

Illustrates a typical wiring diagram for system application.

Operation

SMART CLEARER Terminal Features

Details the control panel buttons and display zones of the SMART CLEARER system.

ISSC.. Sensor Features

Describes the detection capabilities and characteristics of ISSC.. sensors.

Function of the ISSC.. Sensors

Explains the real-time yarn control and defect detection functions of ISSC.. sensors.

Interface specification

Details the communication signals (input/output) of the ISSC.. sensors.

Interpretation of the signalling lights located on the sensors

Explains the meaning of the green and red LEDs on the sensors.

Parameters that affect the sensor detection features

Lists parameters influencing sensor defect detection and their ranges.

Preliminary operations for using the SMART CLEARER terminal

Steps to perform before initial system operation, including startup checks.

Operating Sequences

Outlines the main functions and their operational sequences within the system.

Machine Start Procedure

Covers initial system start-up and restarting after an alarm condition.

Restart after an Alarm Condition on a Single Position

Procedure to resume operation after a fault.

Enabling the SETUP Menu Functions (CONFIG)

Guide to accessing and navigating the main SETUP menu functions.

Enabling the SETUP Menu Functions (NEW, MODIFY, ERASE)

Steps for creating, modifying, and erasing articles.

Enabling the WORK Menu Function

Procedure for loading articles into sensor memory.

Enabling the READ Menu Function

Method to read yarn diameter detected by sensors.

CONTROL Function

Explains the system's monitoring modes and fault counter display.

Troubleshooting and Maintenance

Troubleshooting

Lists common faults, their causes, and suggested solutions for the system.

Ordinary Maintenance

Recommendations for routine cleaning and upkeep of sensors and the terminal.

Repairs

Information regarding repair interventions and warranty validity.

Updating the Software Version on SMART Terminals

Step-by-step guide for updating the terminal's software version.

Product Summary Tables

Tables for noting down article settings to aid in creation and modification.

Appendix A - Quick Reference

DEVICE CONFIG - Initial Sensor Configuration

Flowchart for initial sensor numbering and configuration.

D_CNTR CONFIG - Sensor Delay Configuration

Flowchart for setting the sensor delay time before control status.

LK-ULK CONFIG - Enabling;Disabling the Touch Light button operation

Flowchart for enabling/disabling the Touch Light button function.

MO-CTR CONFIG - System Configuration in MONITOR or CONTROL mode

Flowchart for configuring system operation modes.

EN-NCO CONFIG - ENABLE Signal Configuration as NO;NC

Flowchart for configuring the ENABLE signal input.

ST-NCO CONFIG - STOP Signal Configuration as NO;NC

Flowchart for configuring the STOP signal output.

ST-CP - STOP Signal Configuration (continuous or pulse)

Flowchart for configuring STOP signal output as continuous or pulse.

CAL-AM - Configuration of Sensor Calibration

Flowchart for performing automatic or manual sensor calibration.

ABS-REL CONFIG - Sensor Operating Mode Configuration (Absolute-Relative)

Flowchart for selecting sensor operating mode (Absolute or Relative).

CLOCK - Reading;Setting the Printer Clock-Calendar (rtc)

Flowchart for reading and setting the printer's date and time.

SENSOR TEST - Sensor Test

Flowchart for testing communication between terminal and sensors.

COM TEST - System Efficiency Test

Flowchart for testing the efficiency of the communication line.

VERS-UPG - Software Version Test and Updating on Sensors

Flowchart for checking sensor software versions and updating them.

NEW - Creating a New Article

Flowchart for creating new articles with quality control parameters.

MODIFY - Modifying an existing article

Flowchart for modifying parameters of existing articles.

ERASE - Erasing an article

Flowchart for removing articles from the database.

LOAD - Load Article XXXX on Specific Sensors

Flowchart for loading articles into sensor memory.

UNLOAD - Unload Article XXXX

Flowchart for unloading articles from sensor memory.

SCAN - Scan Loaded Articles

Flowchart for displaying articles currently loaded in sensors.

READ - Title Reading (Yarn Diameter) on each sensor

Flowchart for reading the yarn diameter detected by each sensor.

Appendix B - Installation Example

SMART CLEARER ELECTRICAL CONNECTIONS EXAMPLES

Shows a diagram illustrating the interconnection of devices in the SMART CLEARER system.

btsr SMART CLEARER Specifications

General IconGeneral
Brandbtsr
ModelSMART CLEARER
CategoryControl Systems
LanguageEnglish

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