Carlyle TS Series User Manual

Introduction
R-134a, R-513A, R-1234ze Applications . . . . . . . . 3
R-404A, R-407A, R-407C, R-407F, R-448A,
R-449A, and R-507A Applications . . . . . . . . . . 3
Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Compressor Offerings . . . . . . . . . . . . . . . . . . . . . . 3
Compressor Displacement (
R-134a, R-513A, R-
1234ZE for air and water cooled models) . . . . . . . 3
Compressor Displacement (Low/Medium
Temperature Models). R-404A, R-407A, R-407C,
R-407F, R-448A, R-449A, and R-507A. . . . . . . . . 4
Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . 4
Model Number Significance Chart . . . . . . . . . . . . . 5
Compressor Physical Data and Connections . . . . 6
06TS Compressor . . . .
. . . . . . . . . . . . . . . . . . . 6
06TT Compressor . . . . . . . . . . . . . . . . . . . . . . . 7
06TU Compressor . . . . . . . . . . . . . . . . . . . . . . . 8
06TV Compressor . . . . . . . . . . . . . . . . . . . . . . . 9
1.0 Medium/High Temperature
System Design Considerations
1.1 Refrigerants and Lubricants. . . . . . . . . . . . . . 10
1.2 Environmental Considerations . . . . . . . . . . . . 10
1.3 Operating Limits and Controls . . . . . . . . . . . . 10
1.4 Control Points Summary . . . . . . . . . . . . . . . . 14
2.0 Medium/High Temperature
System Oil Management
2.1 Oil Pressure Requirements . . . . . . . . . . . . . . 15
2.2 Oil Separator Recommendations . . . . . . . . . . 15
2.3 Oil Heater Recommendations for Air-Cooled
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.4 O
il Level Safety Switch . . . . . . . . . . . . . . . . . 16
2.5 Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.0 Low Temperature
System Design Considerations
3.1 Refrigerants and Lubricants. . . . . . . . . . . . . . 17
3.2 Environmental Considerations . . . . . . . . . . . . 17
3.3 Operating Limits and Controls . . . . . . . . . . . . 17
3.4 Control Points Summary . . . . . . . . .
. . . . . . . 22
4.0 Low Temperature
System Oil Management
4.1 Oil Pressure Requirements . . . . . . . . . . . . . . 23
4.2 Oil Separator Recommendations . . . . . . . . . .24
4.3 Oil Heater Recommendations. . . . . . . . . . . . .23
4.4 Oil Level Safety Switch. . . . . . . . . . . . . . . . . .23
4.5 Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
4.6 Oil Cooling Systems . . . . . . .
. . . . . . . . . . . . .24
4.7 Oil Cooler Selection . . . . . . . . . . . . . . . . . . . .24
4.8 Oil Cooler Sizing. . . . . . . . . . . . . . . . . . . . . . .25
5.0 Unloader Operation
5.1 Unloader System Control Points. . . . . . . . . . .27
5.2 Approximate Part Load Factors . . . . . . . . . . .28
6.0 Software Version 2.0 Schematics
6.1 Compressor Requirements. . . . . . . . . . . . . . .36
6.2 Desig
n Pressures . . . . . . . . . . . . . . . . . . . . . .36
7.0 Variable Frequency Drive
Guidelines
7.1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
7.2 Capacity Control . . . . . . . . . . . . . . . . . . . . . . .37
7.3 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . .37
8.0 Compressor Electrical Data
8.1 Allowable Voltage Range . . . . . . . . . . . . . . . .39
8.2 Electrical Connection Requirements. . . . . . . .39
8.3 Motor Data . . . . . . . . . . . . . . . . . . . . . . . . . . .41
9.0 Compressor Accessories
9.1 Oil Separators. . . . . . . . . . . . . . . . . . . . . . . . .48
9.2 Vertical Oil Separator Kit . . . . . . . . . . . . . . . .49
9.3 Horizontal Oil Separator Kit . . . . . . . . . . . . . .49
9.4 Compressor Components Kit . . . . . . . . . . . . .49
9.5
Compressor Protection and Slide Valve
Capacity Control Kits . . . . . . . . . . . . . . . . . . .50
9.6 Service Valves . . . . . . . . . . . . . . . . . . . . . . . .50
9.7 Motor Protection Devices . . . . . . . . . . . . . . . .50
9.8 Oil Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . .51
10.0 Packaging and Storage
Requirements
10.1 Packaging. . . . . . . . . . . . . . . . . . . . . . . . . . .52
10.2 Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
10.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
10.4 Weights and Dimensions . . . . . . . . . . . . . . .52
Contents

Carlyle TS Series Specifications

General

Brand	Carlyle
Model	TS Series
Category	Air Compressor
Language	English