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CAT C32 User Manual

CAT C32
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Technical CATERPILLAR – 1000 kVA Page
1
Description UTILITY POWER MODULE
Revision 1.0 1 May 2006
Technical Description
CATERPILLAR
®
1000 kVA POWER MODULE
C32 ACERT
®
TECHNOLOGY
50 / 60 Hz CONVERTIBLE
SOUND ATTENUATED
ISO 20 ft. CSC CERTIFIED
400 V, 50 Hz, 1000 kVA (800 EKW)
480 V, 60 Hz, 910 EKW
(optional equipment shown)
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CAT C32 Specifications

General IconGeneral
Engine ModelCAT C32
Displacement32.1 L
Bore145 mm
Stroke162 mm
Number of Cylinders12
ConfigurationVee
Fuel SystemElectronic unit injection
Governor TypeElectronic
AspirationTurbocharged Aftercooled
Emissions ComplianceEU Stage V

Summary

1. OVERVIEW

2. CATERPILLAR® C32 4-STROKE-DIESEL ENGINE

2.1. Specifications

Detailed specifications for the C32 4-stroke diesel engine, including bore, stroke, and displacement.

2.2. ADEM® A4 Engine Controller

Description and features of the ADEM® A4 Engine Controller, an integral part of ACERT® Technology.

2.2.1. Introduction

Introduction to the ADEM® A4 Engine Controller.

2.2.2. Features

General and advanced features of the ADEM® A4 Engine Controller.

2.2.3. Description

Detailed description of the ADEM® A4 Engine Controller's functions.

2.2.4. ADEM® A4 Specifications

Technical specifications for the ADEM® A4 Engine Controller.

3. CATERPILLAR® SR4B® 693 FRAME GENERATOR

3.1. Specifications

Technical specifications for the SR4B 693 Frame Generator, covering type, construction, and insulation.

3.2. Features

Key features of the Caterpillar® Series generators, including environmental performance and paralleling capability.

3.3. Random Wound Stator Winding before Impregnation

Details on stator winding construction and impregnation process for enhanced strength.

3.4. Rotor construction

Description of the exciter rotor and main rotor construction process.

3.5. Caterpillar® Digital Voltage Regulator® (CDVR®)

Overview of the CDVR microprocessor-based voltage regulator for precise voltage control.

3.6.1. 50 Hz - Caterpillar® SR4B® Generator 2628094

Technical data for the SR4B Generator at 50 Hz, including kW rating, power factor, and insulation.

3.6.2. 60 Hz Technical Data - Caterpillar® SR4B® Generator 2628094

Technical data for the SR4B Generator at 60 Hz, including kW rating, power factor, and insulation.

4. EMCP 3.3 GENERATOR SET CONTROLLER

4.1. General Description

Overview of the EMCP 3.3 Generator Set Controller's capabilities, including metering and control.

4.2. Operator Interface

Description of the EMCP 3.3 control panel operator interface, display, and keys.

4.3. Features & Benefits

Key features and benefits of the EMCP 3.3 controller, such as graphical display and language support.

4.4. Environmental Specifications

Environmental resistance and operating conditions for the EMCP 3.3 controller.

4.5. Standards

Compliance standards and certifications for the EMCP 3.3 controller.

4.6.1. Controls

List of control functions available on the EMCP 3.3, such as Auto/Start/Stop and Lamp Test.

4.6.2. Digital (LCD) Indication

Parameters digitally displayed on the EMCP 3.3, including voltage, current, and engine hours.

4.6.3. Warning/Shutdown Indication

Warning and shutdown indications provided by the EMCP 3.3 for various fault conditions.

4.6.4. Digital Inputs (8 Total)

Programmable digital inputs for alarm, shutdown, and status conditions on the EMCP 3.3.

4.6.5. Protective Relaying

Protective relaying functions integrated into the EMCP 3.3 for generator protection.

4.6.6. Relay Outputs (8 Total)

Programmable relay outputs on the EMCP 3.3 for various operating conditions.

4.6.7. Discrete Outputs (2 Total)

Discrete outputs on the EMCP 3.3 for driving external devices like relay coils.

4.6.8. Sensor Inputs

Available sensor inputs for engine monitoring on the EMCP 3.3 controller.

4.7. Available Local Display Languages

List of languages supported by the EMCP 3.3 local display.

5. CONTAINER

5.1. General Description

Description of the sound-attenuated 20 ft high-cube container for housing the power module.

5.2. Features

Key features of the container, including interior insulation, personnel doors, and access.

5.3.1. Container Dimensions & Weight

Shipping dimensions and wet weight of the container.

5.3.2. Container Views:

Illustrations showing different views of the container, including left, right, and top perspectives.

6. Switchgear & Controls

6.1 CONTROL SYSTEM DESCRIPTION

Description of the utility paralleling switchgear control system and modes of operation.

6.2. Controls – Power Organizer

Description and function of the Power Organizer control module for synchronizing and load management.

6.3. Monitoring

Monitoring capabilities of the system, including mimic one-line display and parameter display.

6.4.1. Power Assembly

Description of the power module switchgear lineup, rated 480V for indoor use.

6.4.2. Generator Circuit Breaker

Specifications for the generator circuit breaker, including rating and type.

7. Testing

7.1. Prototype Testing

Overview of extensive prototype testing and validation procedures for the power module.

7.2. Standard Power Module Test

Procedure for testing production power module switchgear, including controller and breaker verification.

7.3. Documentation

List of documentation included with the Caterpillar® Utility Power Module, such as schematics and drawings.

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