5-8
TRACTION ENCODER REPLACING
REMOVAL • INSTALLATION
Dismantling procedure
1. Fulfil all the traction encoder removal procedure
2. Cut the clamps that fix togheter the temperature sensor cables and the encoder [Point 1]
3. Press untill extract from their site the rubber seals that protect the motor power cables [Point 2]
4. Unscrew the nuts that fix the motor power cables and remove the same from the power supply bolts,
noting the position of the 3 cables U, V and W
5. Unscrew and remove the 4 M5 screws and remove the metallic plate [Point 3]
6. Note the position of the cover on the stator [Point 4]
7. Remove the metallic plug on the upper shield and remove the seeger under it [Point 5]
8. Remove the 4 screws of the upper shield and the 6 motor fixing screws [Point 6]
9. Place the extracting bar end fix it with 2 M8x250 screws [Point 7]
10. Screw the screws in order to lift the stator [Point 8]
11. When the encoder goes out from the rotor axle unscrew the 2 screws. Remove tha bar and remove
the stator
12. Remove the seeger from the shield and extract the encoder [Point 9]
Assembly procedure
During the installation procedure pay attention to do not damage the encoder and the relevant wiring
harness:
1. Place the encoder in the inner site of the motor shield. Fix the encoder using the special seeger
[Point 10]
2. Place the upper shield on the motor [Point 10] paying attention that the signs (removal procedure
section 6) match
3. To pair the encoder at the stator use a spacer [Point 11]. Screw the screw over the spacer
4. Reassemble the seeger and the metallic plug on the upper shield. Reassemble the 4 clamps M8x250
of the upper shield [Point 12]
5. Insert the rubber seals that protect the power cables in their site [Point 13]
6. Fix the metallic plate screwing the 4 M5 screws [Point 14]
7. Reinsert the motor power cables U, V and W in the corresponding power supply bolts, as noted
during the removal procedure, and screw the nuts that fix the power cables
8. Fulfill all the traction encoder installation procedure
Remarks:
For this procedure, see the Service Tools List
https://www.forkliftpdfmanuals.com/
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