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CFMoto CF500 - Page 201

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15. Engine Removal, Inspection & Installation
Assembly
z Reverse the removal procedure for installation and
pay attention to the following:
z Install sheave drum①, rope②, coil spring③,
damper④
z Wind the rope clockwise around the sheave drum
three times and hook the rope at “a” of sheave
drum.
WARNING !:
The coil spring may quickly unwind and cause injury
when the sheave drum is opened. Wear proper hand
and eye protection beforehand.
z Install coil spring ①and sheave drum ②
z Apply lubricant grease to spring
z Hook coil spring end ③ to the starter housing, wind
the coil spring clockwise.
z Hook the other end ⑤of coil spring to hook part ④
of sheave drum.
z Install spring clamp①, friction plate ② and bolt.
z Turn sheave drum three times for pretension of coil
spring.
z Install handle① and handle cap②
z Tie a knot④ on handle and release knot ③
z Lead the rope through the hole of the starter
housing and tie a knot ③so that the rope would not
be drawn back.
15-50