12. Engine Removal, Inspection and Installation
z Install new o-ring in spacer⑥⑧
z Install spacer onto the clutch housing shaft, then
install into CVT case
Note: align oil nick on spacer with oil hole on the shaft
CVT Case
z Install dowel pin ,④ gasket and gasket ②⑤to the
right crankcase. Install CVT case assembly to right
crankcase.
z Install bolt and nut⑿③
Note:
z Tighten bolt/nut diagonally
z Use a new gasket
z Install air guide plate and scre⑩ w⑾
z
Primary Sheave, Secondary Sheave, Drive Belt
z Install primary fixed sheave ①as illustrated on the
right;
z Install drive belt between secondary sliding/fixed
sheave and tap with a plastic hammer to keep the
belt as low as possible.
Note:
z Install the drive belt with the arrow on the belt turn in
the clockwise direction
z Drive belt contact surface should be free from any
stains.
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