CG Emotron VFX48 Series User Manual

CG Drives & Automation, 01-5326-01r5 3
Contents
Safety Instructions ......................................... 1
Contents.......................................................... 3
1. Introduction..................................................... 7
1.1 Delivery and unpacking ............................................ 7
1.2 Using of the instruction manual ............................... 7
1.2.1 Instruction manuals for optional equipment........... 7
1.3 Warranty .................................................................... 8
1.4 Type code number..................................................... 9
1.5 Standards ................................................................ 10
1.5.1 Product standard for EMC ...................................... 10
1.6 Dismantling and scrapping..................................... 11
1.6.1 Disposal of old electrical and electronic equipment . 11
1.7 Glossary ................................................................... 12
1.7.1 Abbreviations and symbols..................................... 12
1.7.2 Definitions................................................................ 12
2. Mounting ...................................................... 13
2.1 Lifting instructions................................................... 13
2.2 Stand-alone units .................................................... 14
2.2.1 Cooling ..................................................................... 14
2.2.2 Mounting schemes.................................................. 15
2.3 Cabinet mounting.................................................... 22
2.3.1 Cooling ..................................................................... 22
2.3.2 Recommended free space in front of cabinet ...... 22
2.3.3 Mounting schemes, cabinets ................................. 23
3. Installation ................................................... 25
3.1 Before installation................................................... 25
3.1.1 Remove/open front cover ...................................... 25
3.1.2 Remove/open the lower front cover on
Frame size E2, F2 and FA2 (IP20/21)................... 26
3.2 Cable connections for small and medium
frame sizes .............................................................. 26
3.2.1 Mains cables ........................................................... 26
3.2.2 Motor cables............................................................ 29
3.3 Connection of motor and mains cables for
larger frame sizes.................................................... 32
3.3.1 Connection of mains and motor cables on
IP20 modules .......................................................... 34
3.4 Cable specifications ................................................ 36
3.4.1 Stripping lengths ..................................................... 36
3.4.2 Fuse data................................................................. 38
3.4.3 Cable connection data for mains, motor and
PE cables according to IEC ratings ........................ 39
3.4.4 Cable connection data for mains, motor and
PE cables according to NEMA ratings.................... 43
3.5 Thermal protection on the motor ........................... 45
3.6 Motors in parallel .................................................... 45
4. Control Connections.................................... 47
4.1 Control board........................................................... 47
4.2 Terminal connections ............................................. 48
4.3 Inputs configuration
with the switches..................................................... 49
4.4 Connection example ............................................... 50
4.5 Connecting the Control Signals.............................. 51
4.5.1 Cables ...................................................................... 51
4.5.2 Types of control signals .......................................... 53
4.5.3 Screening................................................................. 53
4.5.4 Single-ended or double-ended connection? ......... 53
4.5.5 Current signals ((0)4-20 mA).................................. 54
4.5.6 Twisted cables......................................................... 54
4.6 Connecting options ................................................. 54
5. Getting Started............................................. 55
5.1 Connect the mains and motor cables ................... 55
5.1.1 Mains cables ........................................................... 55
5.1.2 Motor cables............................................................ 55
5.2 Using the function keys .......................................... 56
5.3 Remote control........................................................ 56
5.3.1 Connect control cables ........................................... 56
5.3.2 Switch on the mains ............................................... 56
5.3.3 Set the Motor Data.................................................. 57
5.3.4 Run the AC drive...................................................... 57
5.4 Local control ............................................................ 57
5.4.1 Switch on the mains ............................................... 57
5.4.2 Select manual control............................................. 57
5.4.3 Set the Motor Data.................................................. 57
5.4.4 Enter a Reference Value......................................... 57
5.4.5 Run the AC drive...................................................... 57
6. Applications.................................................. 59
6.1 Application overview ............................................... 59
6.1.1 Cranes...................................................................... 59
6.1.2 Crushers................................................................... 59
6.1.3 Mills.......................................................................... 60
6.1.4 Mixers ...................................................................... 60
7. Main Features .............................................. 61
7.1 Parameter sets........................................................ 61
7.1.1 One motor and one parameter set ........................ 62
7.1.2 One motor and two parameter sets....................... 62
7.1.3 Two motors and two parameter sets ..................... 62
7.1.4 Autoreset at trip ...................................................... 62
7.1.5 Reference priority.................................................... 63
7.1.6 Preset references.................................................... 63
7.2 Remote control functions ....................................... 64
7.3 Performing an Identification Run........................... 66
7.4 Using the Control Panel Memory............................ 66
7.5 Load Monitor and Process Protection [400] ......... 67
7.5.1 Load Monitor [410]................................................. 67
8. EMC and standards...................................... 69
8.1 EMC standards........................................................ 69
8.2 Stop categories and emergency stop .................... 69
9. Serial communication.................................. 71
9.1 Modbus RTU ............................................................ 71
9.2 Parameter sets........................................................ 71
9.3 Motor data ............................................................... 72
9.4 Start and stop commands ...................................... 72
9.5 Reference signal ..................................................... 72
9.5.1 Process value .......................................................... 72
9.6 Description of the EInt formats .............................. 73

CG Emotron VFX48 Series Specifications

General

Brand	CG
Model	Emotron VFX48 Series
Category	Controller
Language	English