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Challenger 660B User Manual

Challenger 660B
61 pages
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© AGCO Corporation, 2008 All rights reserved.
Part Number 79032966 A Rev. (English)
Printed in U.S.A.
August 2008
Challenger
®
660B / 670B
Rotary Combine
SERVICE MANUAL
79032966 A Rev.
CONTENTS
GENERAL INFORMATION ....................................................................................................................................01
SPECIFICATIONS..................................................................................................................................................02
ENGINE WORKSHOP MANUAL ........................................................................................................................03A
ENGINE - DRIVES, COOLING AND FUEL......................................................................................................... 03B
MATERIAL HANDLING..........................................................................................................................................04
MATERIAL DISCHARGE.......................................................................................................................................05
REAR AXLE ...........................................................................................................................................................06
THRESHING AND SEPARATING..........................................................................................................................07
FRONT AXLE......................................................................................................................................................................08
HYDRAULICS.....................................................................................................................................................................09
ELECTRICAL......................................................................................................................................................................10
ELECTRONICS...................................................................................................................................................................11
CAB AND HVAC.................................................................................................................................................................12
GRAIN HEADER.................................................................................................................................................................13
CORN HEADER..................................................................................................................................................................14
RESERVED.........................................................................................................................................................................15
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Challenger 660B Specifications

General IconGeneral
BrandChallenger
Model660B
CategoryFarm Equipment
LanguageEnglish

Summary

Safety

Safety Alert Symbol

Explains the safety alert symbol and its meaning, emphasizing attention to safety information.

Signal Words

Defines DANGER, WARNING, CAUTION, IMPORTANT, and NOTE terms used in safety warnings and instructions.

Shields and Latches

Details the operation and location of shield latches on the combine for safety.

Header Lift Cylinder Stop

Explains the function and engagement procedure for the header lift cylinder stop for safe maintenance.

Rear Hook

Describes the location and usage of the rear hook for towing the combine out of mud.

Travel On Public Roads

Provides guidelines for safe operation of the combine on public roads, including lighting and speed.

General Information

Machine Main Components

Identifies and illustrates the main components of the combine, labeling key parts.

How a Combine Works

Explains the four main functions of a combine: cutting, threshing, separating, and cleaning.

Combine Identification

Details how to identify the combine using serial numbers and location of identification plates.

Lubrication and Maintenance

Outlines the importance and general procedures for efficient lubrication and maintenance.

Lubricants

Advises on the use of quality oils and greases for proper lubrication of machine components.

Service Procedures

Provides guidelines for keeping lubricants and handling equipment clean before servicing.

Service Periods

Explains how service intervals are based on operating conditions and monitoring the hour meter.

Lubrication Details

Illustrates lubrication points on the combine with specific interval recommendations.

Front of Combine

Details lubrication points located on the front section of the combine.

Left-hand Side

Details lubrication points on the left-hand side of the combine.

Right-hand Side

Details lubrication points on the right-hand side of the combine.

Rear Axle

Details lubrication points for the rear axle components.

Auto Lube

Introduces the optional auto lube system and its main components.

Auto Lube Intervals

Explains how to adjust the on-time and off-time intervals for the auto lube system.

Auto Lube Diagnosis

Describes how to diagnose issues with the auto lube system by checking plungers and LEDs.

Engine

Type of Engine Oil

Specifies the required API classification and characteristics for engine oil for turbocharged engines.

Viscosity

Recommends SAE 15W-40 oil for most conditions and 10W-30 for cold temperatures.

Oil Additives

States that performance additives are not recommended for engine oil, as quality oils contain necessary additives.

Checking Oil Level

Details how to check the engine oil level using the dipstick and the importance of maintaining the correct level.

Changing Engine Oil and Filters

Provides procedures and intervals for changing engine oil and filters, including centrifugal filter.

Rotor Gearbox

Explains the maintenance schedule and procedure for changing the rotor gearbox oil.

Transmission

Outlines the procedure for checking and changing transmission lubricant, including screen and magnet cleaning.

Brakes

Master Cylinder Oil Reservoir

Describes the location and checking procedure for the master cylinder oil reservoir.

Bleeding Brake System

Details the procedure for bleeding air from the brake system to ensure proper pedal action.

Final Drive

Explains the maintenance intervals and procedures for the final drive oil and breather.

Tires and Wheels

Tire Pressure

Specifies the required checking intervals for tire pressure for safe operation.

Dual Tires

Lists conditions that must be met if dual tires are used for stability and load.

Maintenance of Tires

Provides tips for tire maintenance and storage to reduce wear and extend their life.

Removing Wheel from Combine

Details the safety precautions and procedure for removing a combine wheel.

Wheel Installation

Explains the procedure for mounting wheels, including offset orientation and torque checks.

Tire Dimensions

Lists the center-to-center dimensions for front and rear wheel treads in various configurations.

Drive Belts

Banded Drive Belt

Describes the construction and operation of banded drive belts, highlighting stability benefits.

Maintenance of Belts

Covers belt inspection for wear, tensioning, guard maintenance, and signs of damage.

Belt Changing Guides

Provides instructions for removing and installing drive belts, including sheave inspection and alignment.

Belt Sheave Alignment

Explains how to check and ensure proper alignment of drive sheaves using a straight edge.

Belt Run In Procedure

Details the procedure for running in new belts under full load to ensure optimal life and seating.

Belt Troubleshooting

Guides on how to diagnose common belt drive problems by observation, sound, and smell.

Belt Problem and Wear Guide

Provides a guide to common belt failures, their causes, and recommended corrections or remedies.

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