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Challenger MT755E Workshop Service Manual
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CALIFORNIA
Pr
oposition 65 W
ar
ning
W
ARNING: Diesel engine exhaust and some of its constit
uents are kno
wn to the State of
Califor
nia to cause cancer
, birth def
ects, or other repr
oductive har
m.
W
ARNING: Bat
tery posts, t
erminals and r
elated accessor
ies contain lead and lead compounds,
chemicals known t
o t
he State of Calif
or
nia to cause cancer
, birth def
ects, or other repr
oductive
har
m. W
ash hands after handling.
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1
3
Table of Contents
Table of Contents
4
Safety Signs
6
A Word to the Technician
6
Service Manual
7
Safety Symbol
7
Safety Messages
7
Information Messages
7
Safety Signs
8
Important Safety Information
8
General Hazard Information
9
Pressurized Air
10
Asbestos Information
10
Electrical Storm Injury Prevention
10
Mount and Dismount the Machine
10
Before You Start the Engine
11
Start the Engine
11
Before Operation
11
Procedures for Operation
11
Park the Machine
12
Operator Station
12
Cut and Crush Prevention
13
Rollover Protective Structure
13
Burn Prevention
14
Coolant
14
Oils
14
High Pressure Lines
14
Fluid Penetration
15
Batteries
15
Exhaust Fumes
16
Noise Prevention
17
Fire and Explosion Prevention
17
Fire Extinguisher
18
Public Road Transportation
18
Machine Identification Information
19
Serial Number Definition
21
Proper Disposal of Waste
23
Lubricant Viscosities and Refill Capacities
24
Lubricant Viscosities for Ambient Temperatures
24
Lubricant Viscosities
24
Refill Capacities
24
Service Intervals
27
Maintenance Chart
27
Maintenance Schedule
28
Fuel System
30
Fuel Tank Water and Sediment Drain
30
Fuel Water Separator
30
Prime the Fuel System
31
Fuel Cap
32
Drain the Fuel Tank
32
Change the Prefilter and the Fuel Filters
32
Main Fuse Panel
34
Fuse Panel
35
Fuse Block One
35
Fuse Block Two
36
Fuse Relay Block One
37
Fuse Relay Block Two
38
Main Fuse
38
Circuit Breaker
39
Undercarriage (Mobil Trac) System
40
Do a Check of the Oil Level for the Drive Wheel Hubs
40
Change the Drive Wheel Hub Oil
40
Do a Check of the Oil Level for the Idler Wheel and the MID Roller Wheel Hubs
41
Change the Oil on the Idler and the MID Roller Wheel Hub
41
Track and Undercarriage Inspection
41
Selective Catalytic Reduction (SCR) System
43
Supply Module
43
Diesel Exhaust Fluid (DEF) Tank
44
DEF Heater Circuit Fuse
45
DEF Storage and Shelf Life
45
Low Diesel Exhaust Fluid (DEF) Level
46
Engine Specifications
47
Torque Specifications
48
Constant Torque Hose Clamps
48
Inch Fasteners
48
Metric Fasteners
51
General Dimensions
53
Rear View Dimensions
54
Shipping Weights
56
Machine Specifications - MT700E
58
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Challenger MT755E Specifications
General
Brand
Challenger
Model
MT755E
Category
Tractor
Language
English
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