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CM Lodestar RR - User Manual

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Before installing hoist, fi ll in the information below.
Model Number
Serial No.
Pur
chase Date
V
oltage
Rated Load
RATED LOADS 1/8 TO 3 TONNES
125 KG TO 3000 KG
Follow all instructions and warning for inspecting,
maintaining and operating this hoist.
The use of any hoist presents some risk of personal injury
or property damage. That risk is greatly increased if proper
instructions and warnings are not followed. Before using
this hoist, each operator should become thoroughly familiar
with all warnings, instructions and recommendations in this
manual. Retain this manual for future reference and use.
Forward this manual to operator. Failure to operate equipment
as directed in manual may cause injury.
ELECTRIC CHAIN HOIST
OPERATING, MAINTENANCE
& PARTS MANUAL
P/N: 00001996 (REV AC) 627NH October 2014
Distributed by Ergonomic Partners
Sales@ErgonomicPartners.com
www.ErgonomicPartners.com
Tel: (314) 884-8884

Table of Contents

Other manuals for CM Lodestar RR

Questions and Answers

  • K
    Kimberly ReedSep 5, 2025
    Why CM Lodestar RR hook stopping point varies?
    • A
      alexander68Sep 5, 2025
      If the stopping point of your CM Chain Hoists hook varies, here are some potential causes: * The limit switch may not be holding its adjustment. * The brake may not be holding. Check the brake adjustment. * The limit switch shaft may be binding. Check the limit switch bearing for proper seating.
  • B
    bryan60Sep 3, 2025
    What to do if CM Lodestar RR hook lowers when hoisting control is operated?
    • N
      Nicole WashingtonSep 3, 2025
      If the hook on your CM Chain Hoists lowers when the hoisting control is operated, it could be due to: * Phase failure (three phase unit only). Check for electrical continuity and repair or replace defective part. * Phase reversal (three phase unit only).
  • A
    Amber MaloneSep 2, 2025
    What causes CM Lodestar RR hook to fail to stop at ends of travel?
    • M
      Misty NelsonSep 2, 2025
      If the hook on your CM Chain Hoists fails to stop at either or both ends of travel, check the following: * The limit switches may not be opening circuits. Check switch connections, electrical continuity, and mechanical operation. Check the switch adjustment. * The limit switch shaft may not be rotating. Check for damaged limit switch gears. * The traveling nuts may not be moving along the shaft due to a loose guide plate or damaged threads. Tighten guide plate screws and replace any damaged parts.
  • K
    Kent BerryAug 31, 2025
    Why CM Lodestar RR operates sluggishly?
    • P
      Patricia HarrellAug 31, 2025
      If your CM Chain Hoists is operating sluggishly, consider these potential causes: * The load may be excessive. Reduce loading to the capacity limit of hoist as indicated on the identification plate. * Low voltage can hinder performance. Correct the low voltage condition. * Phase failure or unbalanced current in the phases (three phase unit only). Check for electrical continuity and repair or replace defective part. * The brake could be dragging. Check the brake adjustment.
  • J
    John RogersAug 29, 2025
    What to do if CM Chain Hoists hook lowers but will not raise?
    • R
      Ronald SimpsonAug 29, 2025
      If your CM Chain Hoists hook lowers but refuses to raise, here's what to investigate: * The load may be excessive. Reduce loading to the capacity limit of hoist as indicated on the identification plate. * There may be an open hoisting circuit due to a winding issue, loose connection, or open control station or upper limit switch contacts. Check electrical continuity and repair or replace the defective part. Check operation of limit switch. * For three-phase units, there could be a phase failure. Check for electrical continuity and repair or replace defective part.
  • T
    Tracy PittmanAug 27, 2025
    What to do if CM Chain Hoists hook raises but will not lower?
    • A
      Ann WilliamsAug 27, 2025
      If your CM Chain Hoists hook raises but will not lower, consider these potential issues: * There may be an open lowering circuit due to a winding issue, loose connection, or open control station or lower limit switch contacts. Check electrical continuity and repair or replace the defective part. Check operation of limit switch. * For single-phase units, the motor reversing switch may not be operating.
  • C
    Christopher LongAug 26, 2025
    What to do if CM Chain Hoists hook does not stop promptly?
    • J
      julie97Aug 26, 2025
      If the hook on your CM Chain Hoists fails to stop promptly, the following could be the reasons: * The brake may be slipping. Check the brake adjustment. * The load may be excessive. Reduce loading to the capacity limit of hoist as indicated on the identification plate.

Summary

Installation

Installing the Suspension

Detailed steps for attaching suspension assemblies for single, double, and triple reeved units.

Attaching Load Chain

Procedure for connecting the load chain to the hoist, including checks for twists.

Power Supply and Electrical Connections

Operating Instructions

Safe Operating Instructions and Procedures

Essential do's and don'ts for safe hoist operation, covering load handling and environment.

Inspection

Preventative Maintenance

Program to prolong hoist life, maintain reliability, and ensure continued safe use.

Maintenance

Brake Adjustments

Procedure for adjusting the DC electric brake assembly for correct air gap.

Limit Switch Adjustments

Step-by-step instructions for setting the upper and lower limit switches.

Troubleshooting

Reference Wiring Diagrams

CM Lodestar RR Specifications

General IconGeneral
Operation TypeElectric
Safety Factor5:1
Load Capacity1/4 to 3 Ton
Power Supply115 VAC, 1-Phase
ChainAlloy steel, heat-treated, load chain
BrakeMechanical Brake
Chain TypeAlloy Steel
StandardASME B30.16

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