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Control Techniques Unidrive 1402

Control Techniques Unidrive 1402
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EF
www.controltechniques.com
User Guide
Unidrive
Model sizes 1 to 5
Universal Variable Speed AC Drive
for induction and servo motors
Part Number: 0460-0083-09
Issue Number: 9

Table of Contents

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Control Techniques Unidrive 1402 Specifications

General IconGeneral
ModelUnidrive 1402
Output Voltage0 to Input Voltage
Frequency Range0 to 400Hz
Communication ProtocolsCANopen, Modbus RTU
ProtectionOvercurrent, Overvoltage, Undervoltage, Overtemperature, Short Circuit
Enclosure RatingIP20

Summary

1 Safety Information

1.2 Electrical safety - general warning

Critical safety information regarding electrical hazards associated with the drive.

1.3 System design and safety of personnel

Guidelines for safe system integration and personnel protection.

2 Product Information

2.1 Ratings

Details on drive output current, power ratings, and derating conditions.

2.5 Operating modes

Overview of available operating modes like Open Loop, Closed Loop Vector, and Servo.

3 Mechanical Installation

3.1 Safety information

Crucial safety instructions for mechanical installation of the drive.

3.2.4 Electrical safety

Ensuring safe electrical installation practices under normal and fault conditions.

3.6 Mounting methods

Information on surface and through-hole mounting for Unidrive sizes 1 to 5.

3.7 Enclosure

Guidelines for planning the enclosure layout and sizing.

3.7.2 Enclosure sizing

Guidance on calculating required enclosure size based on heat dissipation.

Calculating the size of a sealed enclosure

Formula and steps to calculate minimum unobstructed surface area for heat dissipation.

Calculating the air-flow in a ventilated enclosure

Method to calculate minimum required ventilating air volume for equipment.

3.8 Ventilation

Requirements for maintaining adequate airflow for drive cooling.

3.8.1 Ventilation requirements for the Size 5 power module

Specific ventilation needs for the Unidrive Size 5 power module.

3.12 Power terminals

Information on power terminals and their locations.

3.12.2 Terminal sizes and torque settings

Specified tightening torques for power and ground terminals.

3.13 Routine maintenance

Recommendations for regular checks to ensure drive and installation reliability.

4 Electrical Installation

Guidance on electrically installing the drive.

4.1 Power connections

How to electrically install the drive, including power connections.

4.2 AC supply requirements

Specifications for AC supply voltage, phases, imbalance, and frequency.

4.4.4 Ground connections

Requirements for connecting the drive to the system ground.

4.5 Output circuit and motor protection

Details on the drive's output circuit protection and motor protection features.

4.8 EMC (Electromagnetic compatibility)

Information on meeting EMC standards for power drive systems.

4.8.1 EMC - General requirements

General guidelines for EMC enclosure layout and earth/ground connections.

4.8.2 EMC - Compliance

Specific points for EMC compliance related to grounding and clearances.

4.9 Control connections

Overview of Unidrive control connections and terminal functions.

4.10 Encoder connections

Details on connecting encoders, including quadrature encoders.

4.10.1 Quadrature encoder connections

Diagrams and specifications for connecting quadrature encoders.

4.11 Configuring a Unidrive size 5 system

Steps to configure a Unidrive size 5 system.

4.11.3 Saving the configuration

Procedure for saving the drive configuration after setup.

5 Getting Started

Introduction to setting up and operating the Unidrive.

5.2 Keypad operation

Overview of keypad buttons for navigation and control.

5.3 Menu structure

Explanation of the drive's parameter structure and navigation.

5.7 Changing the operating mode

Procedure for changing the drive's operating mode and parameter defaults.

5.8 Saving parameters

Steps to save parameter values to the drive.

5.9 Defaulting the drive

Procedure to restore drive parameters to factory default values.

5.10 Parameter security

Security levels for accessing drive parameters.

6 Menu 0

Overview of Menu 0 parameters for basic setup.

6.1 Single line descriptions

Detailed parameter descriptions for Unidrive variants.

6.1.1 Unidrive (All variants excluding Unidrive VTC)

Parameter descriptions for Unidrive variants, excluding VTC.

6.1.2 Unidrive VTC

Specific parameter descriptions for Unidrive VTC.

6.2 Menu 0 full descriptions

Comprehensive descriptions of all Menu 0 parameters.

6.2.1 Menu 0 configuration

Details on configuring Menu 0 parameters, including saving and restoring defaults.

6.2.2 Speed limits

Setting minimum and maximum frequency/speed limits for the drive.

6.2.3 Ramps, Speed reference selection, Current limit

Configuration of ramps, speed references, and current limits.

6.2.4 Voltage boost (open-loop), Speed-loop PID gains (closed-loop)

Configuration of voltage boost and speed-loop PID parameters.

6.2.6 Jog reference, Ramp mode selector, Stop and torque mode selectors

Configuration of jog functions, ramp modes, and stop modes.

6.2.14 Motor parameters

Parameters related to motor characteristics like poles, voltage, current, and frequency.

6.2.15 Operating-mode selection

Procedure for selecting and changing the drive's operating mode.

7 Running the motor

Guidance on starting and running the motor with the Unidrive.

7.1 Quick start set-up

Basic steps for setting up the drive to run the motor.

7.1.2 Selecting the operating mode

Procedure for selecting the drive's operating mode.

7.2 Quick Start commissioning

Step-by-step commissioning procedures for different operating modes.

7.2.1 Open loop mode (including VTC variant)

Step-by-step guide for commissioning in open-loop mode.

7.2.2 Closed loop vector mode

Step-by-step guide for commissioning in closed-loop vector mode.

7.2.3 Servo

Step-by-step guide for commissioning in servo mode.

7.3 Quick start P.C. commissioning (UniSoft VTCSoft)

Using PC software for drive commissioning.

7.3.1 Open Loop

Commissioning an open-loop drive using PC software.

Induction motor without feedback device

Commissioning an induction motor without feedback device.

7.3.2 Closed Loop Vector

Commissioning a closed-loop drive using PC software.

Induction motor with speed feedback

Commissioning an induction motor with speed feedback.

Autotune

Procedure for performing the drive's autotune function.

Saving parameters

Steps to save parameter values in the drive.

7.3.3 Servo

Commissioning a servo drive using PC software.

Permanent magnet motor with speed and position feedback

Commissioning a servo motor with speed and position feedback.

8 Optimisation

Guidance on optimizing drive performance.

8.1 Motor map parameters

Parameters for configuring the motor map for optimal control.

8.1.1 Open loop motor control

Information on optimizing open-loop motor control using map parameters.

Pr 5.27 Slip compensation and Pr 0.45 5.08 Motor rated speed

Using slip compensation to optimize motor rated speed.

8.1.2 Closed loop vector motor control

Optimizing closed-loop vector motor control parameters.

Pr 0.40 5.12 Autotune

Procedure for performing the autotune test for motor parameter measurement.

Pr 5.27 Slip optimisation

Details on slip optimization for constant monitoring and compensation.

Pr 4.13 4.14 Current loop gains

Tuning current loop gains for optimal performance.

Pr 3.10 3.11 3.12 Speed loop gains

Tuning speed loop gains for optimal performance and stability.

Tuning the speed loop gains using an oscilloscope

Method for tuning speed loop gains using an oscilloscope.

8.1.3 Servo motor control

Control parameters and autotune procedure for servo motors.

8.2 Current limits

Parameters controlling current limits for motoring, regenerating, and symmetrical operation.

8.3 Motor thermal protection

How the drive models motor temperature and provides protection.

9 Macros

Overview of application macros for simplifying drive setup.

9.2 How to load a macro

Procedure for loading application macros into the drive.

9.3 Macro terminal connection changes

Terminal connection changes for specific macros.

9.4 Macro logic diagrams and Menu 0 parameter changes

Logic diagrams and parameter changes for Macro 1.

10 Advanced Parameters

Reference to advanced parameters for detailed configuration.

10.1 Menu 1: Speed references and limits

Parameters for setting speed references and limits.

10.2 Menu 2: Ramps (accel. decel.)

Parameters for configuring acceleration and deceleration ramps.

10.3 Menu 3: Speed feedback frequency slaving

Configuration of speed feedback and frequency slaving.

10.4 Menu 4: Current control

Parameters for controlling motor current.

10.5 Menu 5: Machine control

Parameters related to machine control functions.

10.7 Menu 7: Analog IO

Configuration of analog inputs and outputs.

10.8 Menu 8: Digital IO

Configuration of digital inputs and outputs.

10.10 Menu 10: Status flags trip log

Information on status indications and trip logging.

10.14 Menu 14: Programmable PID function

Logic diagrams and parameters for programmable PID control.

10.22.2 S ramps

Configuration of smooth acceleration and deceleration profiles.

10.22.3 Torque Modes

Explanation of different torque control modes.

10.22.4 Stop Modes

Details on various stop modes like Coast, Ramp, and Injection braking.

10.22.5 Mains loss modes (Continued)

Details on mains loss modes for drive operation.

10.22.7 Catch a spinning motor

Procedure for starting the drive with a spinning motor.

10.22.8 Position loop modes

Settings for different position loop modes.

11 Technical Data

Technical specifications and data for the Unidrive.

11.1.1 Power and current ratings

Drive current ratings at various ambient temperatures and switching frequencies.

11.1.20 Electromagnetic compatibility (EMC)

Summary of the drive's EMC performance.

12 Diagnostics

Information on diagnosing drive faults and status.

12.1 Trip indications

Table of trip codes and their diagnoses.

12.2 Alarm indications

List of drive alarms and their conditions.

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