DAELIM Besbi SC125 - Serial Number Location

DAELIM Besbi SC125

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1-9

SERVICE INFORMATION

SERIAL NUMBER LOCATION

ENGINE SERIAL NUMBER LOCATION FRAME SERIAL NUMBER LOCATION

Table of Contents

Table of Contents2
Service Information3
- General Safety3
- Service Rules3
- Caution When Wiring7
- Serial Number Location11
- Specifications12
- Torque Values14
- Symbols / Abbreviations16
- Wiring Diagram17
- Transmission Oil19
- Engine Oil19
Lubrication19
- Trouble Shooting20
- Oil Level Low20
- Oil Contamination20
- Low or no Oil Pressure20
- Engine Oil Level Inspection21
- Engine Oil Change21
- Oil Capacity21
- Oil Pump22
- Lubrication Points26
- Control Cable Lubrication26
Inspections/Adjustments27
- Maintenance Schedule29
- Air Cleaner30
- Throttle Grip Operation30
- Fuel Line(Fuel Tube)30
- Spark Plug31
- Valve Clearance31
- Cylinder Compression Pressure32
- Carburetor Idle Speed32
- Brake Fluid32
- Brake Pad/Shoe33
- Brake Pad Replacement33
- Brake Lever Free Play33
- Brake Shoe Replacement33
- Side Stand33
- Bolts, Nuts Tightener34
- Rear Wheel34
- Front Wheel34
- Suspension34
- Steering Head Bearing35
- Battery35
External Parts37
- Maintenance Procedure38
- Name of Covers38
- Front Fender39
- Muffler39
- Rear Wheel Mud Guard39
- Inner Cover40
- Meter Cover40
- Front Cover41
- Handle Cover41
- Floor Panel42
- Floor Side Cover42
- Under Cover42
- Body Cover43
- Center Cover43
- Rear Fender43
- Luggage Box44
- Rear Carrier44
- Seat44
Carburetor45
Fuel System45
- The Vehicle Does Not Start46
- Back Firing46
- Insufficient Power and High Fuel Consumption46
- Air/Fuel Mixture Is Extremely Lean46
- Fuel Tank47
- Float Chamber/Float/Jet Disassembly49
- Float Chamber/Float/Jet Assembly51
- Float Level Inspection51
- Caburetor Installation52
- Caburetor Insulator Removal52
- Pilot Screw Adjustment53
- Fuel Pump54
Engine Removal57
- Engine Installation59
- Lh. Crankcase Cover/Kick Starter/Continuously Variable Transmission60
- Engine Starts but Motorcycle Does Not Work61
- Engine Stops, or the Vehicle Runs Suddenly, after Starting61
Lh. Crankcase Cover/Kick Starter /Continuously Variable Transmission61
- Lh. Crankcase Cover62
- Kick Starter63
- Drive Belt66
- Drive Belt Inspection67
- Drive Belt Installation67
- Movable Drive Face68
- Movable Drive Face Inspection69
- Movable Drive Face Installation69
- Driven Pulley71
- Clutch / Driven Pulley Inspection73
- Driven Face Bearing Inspection73
- Movable Driven Face Spring Inspection73
- Clutch Outer73
- Driven Face Bearing Replacement74
- Clutch / Driven Pulley Assembly75
- Installation Driven Pulley Ass’y76
- A.C Generator / Starter Clutch78
A.C.generator / Starter Clutch79
- Shroud80
- A.C Generator80
- A.C Generator Installtion82
- Rh. Crankcase Cover82
- Starter Reduction Gear83
- Starter Reduction Gear Installation84
- Starter Clutch84
- Starter Clutch Inspection85
- Starter Clutch Installation86
- Cylinder Head / Valves88
Cylinder Head / Valve89
- Troubleshooting90
- Low Comperssion90
- Excessive White Smoke90
- Compression too High90
- Camshaft91
- Camshaft Inspection92
- Cylinder Head93
- Cylinder Head Inspection94
- Valve Springs94
- Valves94
- Valve Guides95
- Valve Seat Refacing97
- In,Ex Valve99
- Cylinder Head Assembly100
- Camshaft Assembly101
- Cylinder / Piston104
- Comperssion too Low105
- Overheating105
- Excessive Smoke105
- Abnormal Noise105
Cylinder / Piston105
- Cylinder106
- Wear Inspection106
- Piston / Piston Ring107
- Warpage Inspection107
- Small End Bearing Surface Inspection108
- Piston Pin Inspection108
- Piston / Piston Ring Installation109
- Piston Installation109
- Cylinder Installation110
- Transmission/Crankshaft/Crank Case112
Transmission/Crank Shaft/Crank Case113
- Engine Noise114
- Engine Started but Unable to Move out114
- Noise During Operation114
- Oil Leaks114
- Transmission115
- Transmission Inspection116
- Transmission Bearing Inspection117
- Transmission Assembly117
- Crank Case Removal118
- Crank Shaft Removal119
- Crankshaft Inspection120
- Transmission Bearing120
- Transmission Bearing Replacement121
- LH. Crankcase121
- Crank Shaft Installation121
- Crankcase Installation122
Front Wheel/Front Fork/Steering125
- Front Wheel Wobbling126
- Hard Steering126
- Hard Suspension126
- Steers to One Side or Does Not Track Straight126
- Steering Handle127
- Steering Stem134
Rear Wheel/Brake/Suspension/Rear Swing Arm137
- Service Information137
- General Safety137
- Specifications137
- Standard Value137
- Service Limit137
- Axle Shaft Deflection137
- Torque Values137
- Wobble or Vibration in Motorcycle138
- Suspension Noise138
- Rear Wheel Inspection139
- Rear Wheel Installation139
- Rear Brake140
- Rear Cushion142
- Brakes Grab or Pull to One Side145
- Brake Lever / Pedal Soft or Spongy145
- Brake Lever / Pedal Hard145
Brake System145
- Air Bleeding146
- Brake Fluid Change146
- Brake Fluid/Bleeding146
- When the Brake Bleeder Is Not Available147
- Brake Caliper Bolt148
- Master Cylinder150
- Battery/Charging System153
- Charging Device Location154
- No Power (Key Turned On)155
- Low Power (Engine Running)155
- Intermittent Power155
Charging System / Battery155
- Battery (Open-Circuit Voltage) Inspection156
- Charging System Inspection157
- Leak Test157
- Charging Voltage Inspection157
- A.C Generator Coil Inspection158
- Regulator Rectifier158
Ignition System159
- Ignition Devices Location160
- No Spark at Plug161
- Trouble Shooting161
- CDI Ignition Circuit Inspection162
- CDI Unit Inspection162
- Pulse Generator Inspection162
- Resistance Measurement162
- Ignition Coil Inspection163
- Primary Coil Inspection163
- Secondary Coil Inspection163
Starter System165
- Starter Devices Location166
- Starter Motor and Engine Turns, but Engine Does Not Start167
- Starter Motor Turns Slowly167
- Starter Motor Turns, but Engine Does Not Turn over167
- Starter Motor will Not Turn167
- Starter Motor168
- Starter Motor Assembly170
- Starter Magnetic Switch171
- Starter Magnetic Switch Ground Line171
- Starter Magnetic Switch Voltage171
- Operation Check172
- DIM Headlight173
- Headlight Hi-Low Bean Cannot be Charged173
- Headlight174
Light Not Turned on When the Main Switch Is on173
Lights/Meter/Switches173
- Front Winker Bulb Replacement174
- Tail Light /Rear Winker Bulb Replacement174
- Handle Bar Switch175
- Lighting Switch175
- Main Switch175
- Starter Switch175
- Front/Rear Stop Switch176
- Horn Switch176
- Trunk Lamp Switch176
- Fuel Unit177
Engine Won’t Start or Hard to Start179
Troubleshooting179
- Engine Stalls, Hard to Start, Rough Idling180
- Poor Performance at Low Speed and Idling181
- Poor Operation182
- Clutch Drive / Driven Pulley182
- Poor Front/Rear Suspension Performance183
Wiring Diagram185

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