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Danfoss AKD 2800

Danfoss AKD 2800
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AKD 2800
Contents
Quick Setup
....................................................................................................... 3
General warning ..................................................................................................... 3
Mechanical Installation ........................................................................................... 3
Electrical Installation, power ................................................................................... 3
Electrical Installation, control cables ........................................................................ 3
Programming ......................................................................................................... 3
Motor start ............................................................................................................. 4
AKD Lon card ........................................................................................................ 4
Safety regulations ................................................................................................... 4
Warning against unintended start ........................................................................... 5
Introduction to AKD 2800 ........................................................................... 7
Order form ............................................................................................................. 7
High voltage warning .............................................................................................. 9
These rules concern your safety ............................................................................. 9
Warning against unintended start ........................................................................... 9
Control unit ............................................................................................................ 10
Manual initialisation ................................................................................................. 10
Automatic motor tuning .......................................................................................... 11
Programming .................................................................................................... 12
Operation & Display ................................................................................................ 12
Load and Motor ..................................................................................................... 18
References & Limits ................................................................................................ 24
Inputs and outputs ................................................................................................. 28
Special functions .................................................................................................... 34
Serial communication ............................................................................................. 38
Technical functions ................................................................................................. 42
Installation ......................................................................................................... 46
Mechanical dimensions .......................................................................................... 46
Mechanical installation ............................................................................................ 47
General information about electrical installation ...................................................... 48
EMC-correct electrical installation ........................................................................... 49
Electrical installation ............................................................................................... 50
Safety clamp .......................................................................................................... 52
Pre-fuses ................................................................................................................ 52
Mains connection ................................................................................................... 52
Motor connection ................................................................................................... 52
RFI switch .............................................................................................................. 53
Direction of motor rotation ...................................................................................... 53
Parallel connection of motors ................................................................................. 53
Motor cables .......................................................................................................... 53
Motor thermal protection ........................................................................................ 54
Earth connection .................................................................................................... 54
Load sharing .......................................................................................................... 54
Tightening Torque, Power Terminals ....................................................................... 54
Access to control terminals .................................................................................... 54
Electrical installation, control cables ........................................................................ 55
Tightening torques, control cables .......................................................................... 56
MG.28.H2.02 -
1

Table of Contents

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Danfoss AKD 2800 Specifications

General IconGeneral
ModelAKD 2800
Protection ClassIP20
Communication ProtocolsCANopen
Supply Voltage380 - 480 V AC
Input Voltage (3-Phase)380 - 480 V

Summary

Quick Setup

General warning

Safety precautions before installation.

Mechanical Installation

Guidelines for physical mounting and cooling.

Electrical Installation, power

Connecting mains power to the unit.

Electrical Installation, control cables

Connecting control wiring to the unit.

Programming

Initial parameter setup for the motor.

Motor start

Procedure for starting the motor and checking rotation.

AKD Lon card

Requirements and connections for Lon network card.

Safety regulations

Compliance with safety rules and regulations.

Warning against unintended start

Hazards of unexpected motor starts.

Introduction to AKD 2800

Order form

Form for ordering the unit.

High voltage warning

Danger of high voltage.

Safety rules

General safety rules to follow.

Warning against unintended start

Hazards of unexpected motor starts.

Control unit

Description of the control panel and its keys.

Manual initialisation

Procedure for factory reset.

Automatic motor tuning

Process for optimizing motor parameters.

Programming

Operation & Display

Settings for display language and control modes.

Load and Motor

Configuration and characteristics of motor load.

References & Limits

Setting frequency limits and reference values.

Inputs and outputs

Configuration of digital and analog I/O.

Special functions

Advanced functions like reset and restart.

Serial communication

Configuration for serial communication.

Technical functions

Reading operating data and fault logs.

Installation

Mechanical dimensions

Physical dimensions for mounting.

Mechanical installation

Requirements for physical installation and cooling.

General information about electrical installation

General electrical safety and installation rules.

EMC-correct electrical installation

Guidelines for proper electromagnetic compatibility.

Electrical installation

Wiring diagrams for mains and motor connections.

Safety clamp

Importance of safety clamp for galvanic isolation.

Pre-fuses

Requirement for external pre-fuses.

Mains connection

Connecting the mains supply to the unit.

Motor connection

Connecting the motor to the unit terminals.

RFI switch

Operation of the RFI filter switch.

Direction of motor rotation

How to change motor rotation direction.

Parallel connection of motors

Connecting multiple motors in parallel.

Motor cables

Technical data for motor cable selection.

Motor thermal protection

Information on motor thermal protection.

Earth connection

Requirements for proper earth connection.

Load sharing

Connecting DC intermediate circuits for load sharing.

Electrical installation, control cables

Connecting screened/armoured control cables.

Tightening torques, control cables

Torque specifications for control cable connections.

Electrical installation, control terminals

Wiring of control terminals and relays.

All about AKD 2800

Display readout

Displaying output frequency, current, voltage, etc.

Warningsalarm messages

Table of warnings, alarms, and trip conditions.

Specific WarningAlarm Descriptions

Detailed descriptions of specific warnings/alarms.

Special conditions

Aggressive environments

Vulnerability to liquids, particles, gases.

Derating for ambient temperature

Current derating for high ambient temperatures.

Galvanic Isolation (PELV)

Requirements for protective separation.

EMC emission

System EMC emission results

Emission performance for different configurations.

UL Standard

UL approval status

Device's UL approval status.

General technical data

Mains supply (L1, L2, L3)

Supply voltage and frequency specifications.

Output data (U, V, W)

Output voltage and frequency specifications.

Torque characteristics

Starting and overload torque characteristics.

Control card, digital inputs

Specifications for digital inputs.

Control card, analog inputs

Specifications for analog inputs.

Control card, pulse inputs

Specifications for pulse inputs.

Control card, digitalfrequency output

Specifications for digital/frequency outputs.

Control card, analog output

Specifications for analog outputs.

Control card, 24 V DC output

Specifications for 24V DC output.

Control card, 10 V DC output

Specifications for 10V DC output.

Control card, RS 485 serial communication

Specifications for RS485 serial communication.

Relay outputs

Specifications for relay outputs.

Cable lengths and cross sections

Maximum cable lengths and cross sections.

Control characteristics

Frequency range

Operating frequency range of the converter.

Resolution of output frequency

Precision of output frequency display.

Repeat accuracy of Precise startstop

Accuracy of start/stop commands.

System response time

Time for system response to inputs.

Speed control range (open loop)

Speed control range without feedback.

Speed control range (closed loop)

Speed control range with feedback.

Speed accuracy (open loop)

Accuracy of speed in open loop.

Speed accuracy (closed loop)

Accuracy of speed in closed loop.

Surroundings

Environmental operating conditions.

Technical data, mains supply 1 x 220 - 240 V3 x 200-240 V

Output current

Rated and maximum output current.

Output power (230 V)

Output power in kVA.

Typical shaft output

Motor output power in kW and HP.

Max. cable cross section, motor

Max motor cable cross section.

Input current

Rated and maximum input current.

Max. cable cross section, power

Max power cable cross section.

Max. pre-fuses

Recommended pre-fuse ratings.

Efficiency

Unit efficiency rating.

Power loss at 100% load

Power loss at full load.

Weight

Unit weight.

Enclosure

Unit enclosure type.

Technical data, mains supply 3 x 380 - 480 V

Output current

Rated and maximum output current.

Output power (400 V)

Output power in kVA.

Typical shaft output

Motor output power in kW and HP.

Max. cable cross section, motor

Max motor cable cross section.

Input current

Rated and maximum input current.

Max. cable cross section, power

Max power cable cross section.

Max. pre-fuses

Recommended pre-fuse ratings.

Efficiency

Unit efficiency rating.

Power loss at 100% load

Power loss at full load.

Weight

Unit weight.

Enclosure

Unit enclosure type.

Factory Settings

4-Setup

Explanation of 4-setup parameter programming.

Conversion index

Index for serial communication conversion.

Data type

Explanation of data types for telegrams.

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