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Danfoss VLT HVAC - User Manual

Danfoss VLT HVAC
145 pages
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Contents
1. Safety
3
Safety Instructions 3
General Warning 4
Before Commencing Repair Work 4
Special conditions 4
Avoid unintended Start 6
Safe Stop of the Frequency Converter 7
IT Mains 8
2. Introduction
9
Type Code String 10
3. Mechanical installation
13
Before starting 13
How to install 14
4. Electrical installation
21
How to connect 21
Mains wiring overview 24
How to connect motor - foreword 28
Motor wiring overview 30
Motor connection for C1 and C2 33
How to Test Motor and Direction of Rotation. 35
5. How to operate the frequency converter
41
Three ways of operating 41
How to operate graphical LCP (GLCP) 41
How to operate numeric LCP (NLCP) 47
Tips and tricks 52
6. How to programme the frequency converter
55
How to programme 55
Initialisation to Default Settings 86
Parameter list 88
0-** Operation and Display 89
1-** Load/Motor 91
2-** Brakes 92
3-** Reference/Ramps 93
4-** Limits/Warnings 94
5-** Digital In/Out 95
6-** Analog In/Out
97
VLT
®
HVAC Drive Operating Instructions Contents
MG.11.A4.02 - 09.10.06. VLT
®
is a registered Danfoss trademark
1

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Questions and Answers

  • G
    George VargasAug 18, 2025
    What to do if the motor is not running on my Danfoss VLT HVAC Controller?
    • M
      Mr. Charles WashingtonAug 18, 2025
      If the motor of your Danfoss Controller is not running, check the service switch to ensure it is not open, and verify the motor connection. If you are using a 24 V DC option card, ensure mains power is applied to run the unit. If the LCP Stop is active, press [Auto On] or [Hand On] (depending on your operation mode) to start the motor. Also, ensure a valid start signal is applied and that the motor coast signal is not active by applying 24 V on terminal 27 or programming this terminal to No operation. Finally, verify the reference signal source is correctly programmed.
  • A
    Aaron MitchellAug 20, 2025
    Why is the Danfoss Controller display dark or not functioning?
    • I
      imarksAug 20, 2025
      If the display of your Danfoss Controller is dark or not functioning, several issues could be the cause. First, check the input power source. Also, inspect the fuses to see if they are missing or open, or if a circuit breaker has tripped, and follow the recommendations provided. Ensure that the LCP has power; if not, replace the faulty LCP or connection cable. Check for any shortcuts on the control voltage (terminal 12 or 50) or at the control terminals, and wire the terminals properly. Make sure you are using the correct LCP (LCP 101 (P/N 130B1124) or LCP 102 (P/N 130B1107)). Adjust the contrast by pressing [Status] + [?]/[?]. If the display (LCP) is defective, replace the faulty LCP or connection cable. For an internal voltage supply fault or defective SMPS, contact the supplier.
  • A
    Ashley TaylorAug 23, 2025
    Why is the motor running in the wrong direction with my Danfoss VLT HVAC Controller?
    • B
      Briana DillonAug 23, 2025
      If the motor of your Danfoss Controller is running in the wrong direction, the issue could be related to the motor rotation limit. Program the correct settings to resolve this. Alternatively, an active reversing signal might be the cause, so try deactivating it. A wrong motor phase connection could also be the problem.
  • T
    Tyler PriceAug 26, 2025
    What causes an intermittent display on a Danfoss Controller?
    • T
      Tina WolfeAug 26, 2025
      If the display of your Danfoss Controller is intermittent, it may be due to an overloaded power supply (SMPS) caused by improper control wiring or a fault within the frequency converter. If the display stays lit, check the wiring for shorts or incorrect connections. If the display continues to cut out, follow the procedure for a dark display.
  • R
    Roy PowersAug 27, 2025
    How to fix if the motor is not reaching maximum speed on a Danfoss VLT HVAC?
    • M
      Ms. Megan Lutz DDSAug 28, 2025
      If the motor is not reaching maximum speed with your Danfoss Controller, it could be due to incorrectly set frequency limits. Program the correct limits to resolve this. Another possible cause is an incorrectly scaled reference input signal. Ensure you program the correct settings for this as well.
  • J
    Jennifer RobinsonAug 30, 2025
    What causes open power fuses or circuit breaker trips in a Danfoss Controller?
    • W
      William EdwardsAug 30, 2025
      If you are experiencing open power fuses or a circuit breaker trip with your Danfoss Controller, it could be due to a phase-to-phase short. Eliminate any shorts that are detected. Another possible cause is motor overload. Perform a startup test and verify the motor current is within specifications. If the motor current exceeds the nameplate full load current, the motor may need to run with a reduced load. Review the application specifications. Also, check for and tighten any loose connections.
  • M
    Meghan OlsonSep 2, 2025
    Why is the motor speed unstable on my Danfoss VLT HVAC Controller?
    • T
      Terri HarrisonSep 2, 2025
      If the motor speed is unstable with your Danfoss Controller, it may be due to incorrect parameter settings. Check the settings in parameter group 1-6* Analog I/O mode. For closed loop operation, check the settings in parameter group 20-0* Feedback.
  • W
    William QuinnSep 4, 2025
    What to do if the mains current imbalance is greater than 3% on a Danfoss Controller?
    • J
      Joseph DillonSep 4, 2025
      If the mains current imbalance is greater than 3% on your Danfoss Controller, it could be a problem with the mains power. Rotate the input power leads into the frequency converter one position: A to B, B to C, C to A. Alternatively, the problem might be with the frequency converter itself, and rotating the input power leads as described above may help resolve the issue.
  • J
    Jesse PageSep 7, 2025
    How to troubleshoot motor current imbalance greater than 3% on a Danfoss Controller?
    • R
      Rebecca SparksSep 7, 2025
      If the motor current imbalance is greater than 3% on your Danfoss Controller, it could indicate a problem with the motor or its wiring. Try rotating the output motor leads one position: U to V, V to W, W to U. It could also be an issue with the frequency converters themselves, and rotating the output motor leads as described may help.
  • M
    Margaret SchmidtSep 9, 2025
    Why does the motor run rough with my Danfoss VLT HVAC Controller?
    • H
      hhartmanSep 9, 2025
      If your motor runs rough with your Danfoss Controller, it might be due to over-magnetization. Check the motor settings in parameter groups 1-2* Motor data, 1-3* Adv motor data, and 1-5* Load indep. setting.

Summary

1. Safety

1.1.2. High Voltage Warning

Warns about dangers of high voltage and installation safety.

1.1.3. Safety Instructions

Provides essential safety guidelines for operation and installation.

1.1.4. General Warning

1.1.5. Before Commencing Repair Work

Lists steps to take before starting any repair work on the unit.

1.1.7. Caution

1.1.9. Avoid unintended Start

Provides precautions to prevent accidental motor start-up.

1.1.10. Safe Stop of the Frequency Converter

Explains the Safe Stop function and its integration requirements.

3. Mechanical installation

3.1.1. Checklist

Lists items to check before starting the mechanical installation process.

3.2.1. Mounting

Provides general mounting guidelines and illustrations for unit installation.

6. How to programme the frequency converter

6.2. Parameter list

Provides a comprehensive list of all parameters grouped by function.

7. Troubleshooting

7.1. Alarms and warnings

Explains how alarms and warnings are signaled and how to reset them.

8. Specifications

8.1. General Specifications

Provides general technical specifications for mains supply and output characteristics.

Danfoss VLT HVAC Specifications

General IconGeneral
Enclosure RatingIP20, IP21, IP54, IP55, IP66
Storage Temperature Range-25°C to +70°C
Output Voltage Range0-100% of supply voltage
Communication ProtocolsModbus RTU, BACnet, Ethernet/IP, Profibus DP
Ambient Temperature Range-10°C to +50°C (without derating)
Relative Humidity5% to 95% non-condensing
AltitudeUp to 1000 m without derating
Cooling MethodAir cooled
ApplicationHVAC systems, Pumps, Fans, Compressors
Voltage Range200-240 V, 380-500 V, 525-600 V
Frequency Range0 Hz to 590 Hz

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