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Danfoss VLT MCD 600 User Manual

Danfoss VLT MCD 600
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Operating Guide
VLT® Soft Starter MCD 600
vlt-drives.danfoss.com

Table of Contents

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Danfoss VLT MCD 600 Specifications

General IconGeneral
BrandDanfoss
ModelVLT MCD 600
CategoryController
LanguageEnglish

Summary

Introduction

1.1 Product Description

Provides an overview of the VLT® Soft Starter MCD 600's features and capabilities.

1.2 Document Version

Details the manual version and information on updates and suggestions for improvement.

1.3 Additional Resources

Lists supplementary resources for understanding soft starter functions and programming.

1.4 Approvals and Certifications

Outlines the approvals and certifications obtained for the VLT® Soft Starter MCD 600.

Safety

2.1 Safety Symbols

Explains the meaning of warning symbols used throughout the manual.

2.2 Qualified Personnel

Defines qualified personnel and their responsibilities for safe operation.

2.3 Safety Precautions

Provides essential safety instructions for installing, operating, and maintaining the equipment.

System Design

3.1 Feature List

Details the key features, extensive model range, and input/output options.

3.2 Type Code

Explains the structure and meaning of the VLT® Soft Starter MCD 600 type code string.

3.3 Selection of Soft Starter Size

Guides users on selecting the appropriate soft starter size based on motor requirements.

3.4 Current Ratings (IEC Ratings)

Provides current ratings for various models under IEC conditions.

3.5 Current Ratings (NEMA Ratings)

Provides current ratings for various models under NEMA conditions.

3.6 Dimensions and Weight

Presents physical dimensions and weight data for different MCD 600 models.

3.7 Physical Installation/Cooling Clearances

Specifies required clearances for proper installation and cooling.

3.8 Accessories

Lists optional accessories like expansion cards and remote LCPs.

3.8.1 Expansion Cards

Details available expansion cards for adding inputs, outputs, or functionality.

3.8.1.1 Smart Card

Describes the Smart Card accessory for pumping applications.

3.8.1.2 Communication Expansion Cards

Lists communication expansion cards for network integration.

3.8.1.3 Ground Fault Protection

Explains the ground fault protection feature and its requirements.

3.8.2 Remote LCP 601

Describes the remote Local Control Panel and its connection.

3.8.3 Finger Guard Kit

Details finger guard kits for preventing accidental contact with terminals.

3.8.4 Soft Starter Management Software

Mentions the USB interface and management software for configuration.

3.9 Main Contactor

Recommends using a main contactor for protection against voltage disturbances.

3.10 Circuit Breaker

Discusses using a shunt trip circuit breaker as an alternative to a main contactor.

3.11 External Bypass Contactor

Explains the function and use of external bypass contactors.

3.12 Power Factor Correction

Describes how to integrate power factor correction using the soft starter.

3.13 Short-circuit Protection Devices

Explains Type 1 and Type 2 short-circuit coordination methods.

3.13.1 Type 1 Coordination

Details Type 1 coordination requirements for short-circuit protection.

3.13.2 Type 2 Coordination

Details Type 2 coordination requirements for short-circuit protection.

3.14 IEC Coordination with Short-circuit Protection Devices

Provides fuse recommendations for IEC short-circuit coordination.

3.15 UL Coordination with Short-circuit Protection Devices

Provides fuse recommendations for UL short-circuit coordination.

3.15.1 Standard Fault Short Circuit

Details standard fault short-circuit ratings for UL compliance.

3.15.2 High Fault Short-circuit Current Ratings

Details high fault short-circuit current ratings for UL compliance.

Specifications

4.1 Supply

Specifies electrical supply voltage, control voltage, and frequency requirements.

4.2 Short-circuit Capability

Details short-circuit capability regarding fuse coordination.

4.3 Electromagnetic Capability

Covers EMC immunity and emissions compliance according to EU directives.

4.4 Inputs

Describes the input rating for digital inputs and motor thermistors.

4.5 Outputs

Specifies the ratings and functions of relay, main contactor, and analog outputs.

4.6 Environmental

Lists operating and storage temperature, altitude, and humidity limits.

4.7 Heat Dissipation

Provides heat dissipation values during start and run operations.

4.8 Motor Overload Protection

Mentions default settings for motor overload protection.

4.9 Certification

Lists various certifications like CCC, CE, UL, and Marine.

4.10 Operational Life (Internal Bypass Contacts)

Specifies the expected operational lifetime of internal bypass contacts.

Installation

5.1 Safety Instructions

Provides crucial safety guidelines for the installation process.

5.2 Command Source

Explains how to set the command source for controlling the soft starter.

5.3 Setting up the Soft Starter

Provides a step-by-step procedure for initial soft starter setup and configuration.

5.4 Inputs

Details the terminal connections and functions for digital and thermistor inputs.

5.4.1 Input Terminals

Illustrates and describes the layout of input terminals.

5.4.2 Motor Thermistor

Explains how to connect and configure motor thermistors.

5.4.3 Start/Stop

Describes the wiring for 2-wire start/stop control.

5.4.4 Reset/Starter Disable

Explains the function of the reset/starter disable input.

5.4.5 Programmable Inputs

Details the configuration and use of programmable inputs.

5.4.6 USB Port

Mentions the USB port for configuration file transfer and log retrieval.

5.5 Outputs

Details the terminal connections and functions for various outputs.

5.5.1 Output Terminals

Illustrates and describes the layout of output terminals.

5.5.2 Analog Output

Explains the configuration and use of the analog output.

5.5.3 Main Contactor Output

Describes the function of the main contactor output terminals.

5.5.4 Bypass Contactor Output

Explains the function of the bypass contactor output.

5.5.5 Programmable Outputs

Details the configuration and use of programmable outputs.

5.6 Control Voltage

Provides information on connecting the control voltage supply.

5.6.1 Control Voltage Terminals

Illustrates and describes control voltage terminal connections.

5.7 Power Terminations

Details safety and connection procedures for power terminations.

5.7.1 Wiring Connectors

Guides on selecting appropriate connectors based on wire size and material.

5.8 External Bypass Contactor

Discusses the use of external bypass contactors with specific models.

5.9 Motor Connection

Explains how to connect the motor in-line or inside delta configurations.

5.9.1 In-line Installation, Internally Bypassed

Provides wiring diagram for in-line, internally bypassed installations.

5.9.2 In-line Installation, Externally Bypassed

Provides wiring diagram for in-line, externally bypassed installations.

5.9.3 Inside Delta Installation, Internally Bypassed

Provides wiring diagram for inside delta, internally bypassed installations.

5.9.4 Inside Delta Installation, Externally Bypassed

Provides wiring diagram for inside delta, externally bypassed installations.

5.9.5 Ground Terminations

Details grounding requirements for different soft starter models.

5.10 Typical Installations

Introduces common installation scenarios for the soft starter.

5.10.1 Internally Bypassed Installation

Describes a typical internally bypassed installation setup.

5.10.2 Externally Bypassed Installation

Describes a typical externally bypassed installation setup.

5.11 Quick Set-up

Guides users through a quick setup for common application configurations.

Set-up Tools

6.1 Introduction

Introduces Set-up Tools for parameter management, diagnostics, and testing.

6.2 Setting Date and Time

Explains the procedure for setting the soft starter's date and time.

6.3 Command Source

Details how to select and configure the command source for operation.

6.4 Commissioning

Allows starting and stopping the soft starter via LCP for initial setup verification.

6.5 Run Simulation

Simulates motor start, run, and stop to verify correct installation and operation.

6.6 Load/Save Settings

Covers loading, saving, and resetting soft starter parameters and settings.

6.7 USB Save & Load

Explains how to save and load parameter settings and logs using a USB drive.

6.7.1 Save and Load Procedure

Provides a step-by-step guide for using the USB save and load functions.

6.7.2 File Locations and Formats

Describes the file structure and formats used for USB operations.

6.8 Auto-start/Stop

Configures automatic start and stop sequences for the motor.

6.9 Network Address

Details the configuration of network addresses for Ethernet communication.

6.9.1 Setting a Network Address

Explains the steps to set IP, gateway, and subnet mask addresses.

6.10 Digital I/O State

Displays the status of digital inputs and outputs on the LCP.

6.11 Analog I/O State

Displays the status of analog inputs and outputs on the LCP.

6.12 Serial Number & Rating

Shows the soft starter's serial number, model code, and rating information.

6.13 Software Versions

Lists the versions of the soft starter's internal software components.

6.14 Thermistor Reset

Explains how to disable the thermistor input if it's no longer needed.

6.15 Reset Thermal Model

Describes how to reset the motor thermal model and its implications.

Logs

7.1 Introduction

Introduces the Logs menu for accessing event, trip, and performance information.

7.2 Event Log

Explains the content and organization of the Event Log.

7.3 Counters

Details the operational statistics counters available for the soft starter.

7.3.1 Viewing the Counters

Explains how to view, interpret, and reset the operational counters.

7.4 QR Code

Describes generating a QR code for quick access to key soft starter information.

LCP and Feedback

8.1 Local LCP and Feedback

Describes the Local Control Panel (LCP) layout and navigation keys.

8.2 Remote LCP

Explains the functionality and operation of the Remote Local Control Panel.

8.3 Adjusting the Display Contrast

Provides instructions for adjusting the LCP display contrast.

8.4 Soft Starter Status LEDs

Explains the meaning and behavior of the status LEDs on the LCP.

8.5 Displays

Discusses various display screens showing soft starter information and status.

8.5.1 Soft Starter Information

Describes the screen displayed upon power-up showing starter details.

8.5.2 Configurable Feedback Screens

Explains how to select and switch between display screens.

8.5.3 Operating Feedback Screens

Details screens showing motor status like running current.

8.5.4 Performance Graph

Describes the real-time performance graph and its data sources.

Operation

9.1 Start, Stop, and Reset Commands

Explains how to control the soft starter using various command sources.

9.2 Command Override

Describes how to override the primary command source using programmable inputs.

9.3 Auto-start/Stop

Covers configuration of automatic motor start and stop sequences.

9.3.1 Clock Mode

Details the Clock Mode for daily automatic start/stop operations.

9.3.2 Timer Mode

Explains the Timer Mode for timed start/stop cycles.

9.4 PowerThrough

Describes the PowerThrough function for operation during phase loss.

9.5 Emergency Mode

Explains the Emergency Mode for running the motor while ignoring trips.

9.6 Auxiliary Trip

Details how to use external inputs to trigger a soft starter trip.

9.7 Typical Control Methods

Provides suggested parameter settings for common applications.

9.8 Soft Start Methods

Introduces various soft start methods like Constant Current and Adaptive Control.

9.8.1 Constant Current

Explains the Constant Current soft start method and its applications.

9.8.2 Constant Current with Current Ramp

Describes Constant Current starting with a current ramp feature.

9.8.3 Constant Current with Kickstart

Explains Constant Current starting with an added Kickstart boost.

9.8.4 Timed Voltage Ramp

Describes the Timed Voltage Ramp (TVR) method for soft starting.

9.8.5 Adaptive Control for Starting

Explains the Adaptive Control method for optimized starting.

9.8.5.1 Fine-tuning Adaptive Control

Details how to adjust Adaptive Control Gain for performance tuning.

9.9 Stop Methods

Introduces different methods for stopping the motor.

9.9.1 Coast to Stop

Explains the Coast to Stop method for natural motor deceleration.

9.9.2 Timed Voltage Ramp

Describes the Timed Voltage Ramp (TVR) stop method.

9.9.3 Adaptive Control for Stopping

Explains the Adaptive Control method for optimized stopping.

9.9.4 DC Brake

Describes the DC Brake method for rapid motor stopping.

9.9.5 Soft Brake

Explains the Soft Brake method for controlled motor deceleration.

9.10 Pump Clean

Details the Pump Clean function for impeller debris removal.

9.11 Reverse Direction Operation

Explains how to configure reverse direction operation for the motor.

9.12 Jog Operation

Explains how to jog the motor for alignment or servicing.

9.13 Inside Delta Operation

Details operation specifics when the motor is connected inside delta.

9.14 Secondary Motor Set

Explains how to configure a secondary motor setup for different operating conditions.

Programmable Parameters

10.1 Main Menu

Describes how to navigate and access the soft starter's main menu.

10.2 Changing Parameter Values

Explains the procedure for modifying parameter settings.

10.3 Adjustment Lock

Details how to use the Adjustment Lock feature to prevent unauthorized changes.

10.4 Parameter List

Provides a comprehensive list of all programmable parameters and their default settings.

10.5 Parameter Group 1-** Motor Details

Covers parameters related to motor identification and basic settings.

10.6 Parameter Group 2-** Motor Start/Stop

Details parameters for configuring motor start and stop sequences.

10.7 Parameter Group 3-** Motor Start/Stop-2

Covers parameters for a secondary motor start/stop configuration.

10.8 Parameter Group 4-** Auto-Start/Stop

Details parameters for setting up automatic start/stop schedules.

10.9 Parameter Group 5-** Protection Levels

Covers parameters for configuring various motor protection levels.

10.10 Parameter Group 6-** Protection Action

Details parameters for defining soft starter responses to protection events.

10.11 Parameter Group 7-** Inputs

Covers parameters for configuring digital and programmable inputs.

10.12 Parameter Group 8-** Relay Outputs

Details parameters for configuring relay outputs and their functions.

10.13 Parameter Group 9-** Analog Output

Details parameters for configuring the analog output signal.

10.14 Parameter Group 10-** Display

Details parameters related to the LCP display settings.

10.15 Parameter Group 11-** Pump Clean

Covers parameters for the Pump Clean function.

10.16 Parameter Group 12-** Communication Card

Details parameters for configuring communication cards.

10.17 Parameter Group 20-** Advanced

Covers advanced configuration parameters for the soft starter.

10.18 Parameter Groups 30-** to 36-**

Details parameters for pump control and protection features.

10.19 Parameter Group 40-** Ground Fault

Covers parameters for ground fault protection setup.

Troubleshooting

11.1 Protection Responses

Explains how the soft starter responds to detected protection conditions.

11.2 Trip Messages

Lists common trip messages, their causes, and troubleshooting steps.

11.2.1 2-Phase-damaged SCR

Explains the 2-Phase-damaged SCR trip message and troubleshooting.

11.2.2 Battery/Clock

Details the Battery/Clock error, its cause, and troubleshooting steps.

11.2.3 Bypass Overload

Explains the Bypass Overload trip, its cause, and troubleshooting.

11.2.4 Current at Stop

Explains the Current at Stop trip message and troubleshooting.

11.2.5 Current Imbalance

Details current imbalance issues, causes, and troubleshooting.

11.2.6 Current Read Err Lx

Explains current read error messages and troubleshooting.

11.2.7 Depth Sensor

Details depth sensor faults, their causes, and troubleshooting.

11.2.8 EEPROM Fail

Explains EEPROM errors, their cause, and troubleshooting.

11.2.9 Excess Start Time

Details excess start time trips, causes, and troubleshooting.

11.2.10 Firing Fail Px

Explains firing failure messages and troubleshooting.

11.2.11 FLC Too High

Explains FLC Too High issues and troubleshooting steps.

11.2.12 Flow Sensor

Details flow sensor faults, their causes, and troubleshooting.

11.2.13 Flow Switch

Explains flow switch sensor faults and troubleshooting.

11.2.14 Frequency

Details frequency issues and troubleshooting steps.

11.2.15 Ground Fault

Explains ground fault issues and troubleshooting.

11.2.16 Heat Sink Overtemperature

Details heat sink overtemperature causes and troubleshooting.

11.2.17 High Flow

Explains high flow protection causes and troubleshooting.

11.2.18 High Pressure

Details high pressure protection causes and troubleshooting.

11.2.19 Input A Trip/Input B Trip

Explains input trip activation causes and troubleshooting.

11.2.20 Instantaneous Overcurrent

Explains instantaneous overcurrent trips and troubleshooting.

11.2.21 Internal Fault X

Details internal fault messages and troubleshooting.

11.2.22 Internal Fault 88

Explains firmware/hardware mismatch errors and troubleshooting.

11.2.23 LCP Disconnected

Explains issues related to LCP disconnection and troubleshooting.

11.2.24 L1/L2/L3 Phase Loss

Details phase loss detection and troubleshooting.

11.2.25 L1-T1/L2-T2/L3-T3 Shorted

Explains SCR or contactor short circuit causes and troubleshooting.

11.2.26 Low Control Volts

Details low control voltage causes and troubleshooting.

11.2.27 Low Flow

Explains low flow protection causes and troubleshooting.

11.2.28 Low Pressure

Details low pressure protection causes and troubleshooting.

11.2.29 Low Water

Explains depth sensor protection causes and troubleshooting.

11.2.30 Motor Connection T1/T2/T3

Explains issues with incorrect motor connections and troubleshooting.

11.2.31 Motor Overload

Details motor overload causes and troubleshooting steps.

11.2.32 Motor Thermistor

Explains thermistor circuit issues and troubleshooting.

11.2.33 Network Communication

Details network communication problems and troubleshooting.

11.2.34 Not Ready

Explains the 'Not Ready' status and its causes.

11.2.35 Overcurrent

Explains overcurrent conditions and troubleshooting.

11.2.36 Overpower

Details overpower conditions and troubleshooting.

11.2.37 Overvoltage

Explains overvoltage conditions and troubleshooting.

11.2.38 Parameter Out of Range

Details parameter out-of-range errors and troubleshooting.

11.2.39 Phase Sequence

Explains phase sequence errors and troubleshooting.

11.2.40 Power Loss

Details power loss detection and troubleshooting.

11.2.41 Pressure Sensor

Explains pressure sensor faults and troubleshooting.

11.2.42 Rating Capacity

Details rating capacity issues and troubleshooting.

11.2.43 RTD Circuit

Explains RTD circuit faults and troubleshooting.

11.2.44 SCR Itsm

Details SCR current surge issues and troubleshooting.

11.2.45 SCR Overtemperature

Explains SCR overtemperature causes and troubleshooting.

11.2.46 Starter Communication

Details communication module issues and troubleshooting.

11.2.47 Starts per Hour

Explains exceeding maximum starts per hour and troubleshooting.

11.2.48 Thermistor Cct

Explains thermistor circuit issues and troubleshooting.

11.2.49 Time - Overcurrent

Details time-overcurrent issues and troubleshooting.

11.2.50 Undercurrent

Explains undercurrent conditions and troubleshooting.

11.2.51 Underpower

Details underpower conditions and troubleshooting.

11.2.52 Undervoltage

Explains undervoltage conditions and troubleshooting.

11.2.53 Unsupported Option

Details unsupported option errors and troubleshooting.

11.2.54 VZC Fail Px

Explains VZC Fail errors and troubleshooting.

11.3 General Faults

Lists general faults without specific trip messages and their solutions.

Appendix

12.1 Symbols and Abbreviations

Provides a list of symbols and abbreviations used in the manual.

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