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Data Aire gForce GT series User Manual

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Table of Contents

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Data Aire gForce GT series Specifications

General IconGeneral
BrandData Aire
ModelgForce GT series
CategoryAir Conditioner
LanguageEnglish

Summary

Installation Guide

Room Considerations

Ensures proper space conditions by defining vapor barrier and minimizing outside air for optimal performance.

Unit Inspection Procedure

Details factory testing, shipping damage checks, and handling of loose items for unit verification.

Rigging and Moving

Provides guidelines for safely moving the unit, using skids, spreader bars, and casters.

Unit Placement

Specifies required clearances, placement strategies for optimal air distribution, and avoiding corners.

Installation Paperwork

Lists included documents like start-up sheets, warranty cards, and manuals; stresses contractor responsibility.

Equipment Storage Guidelines

Outlines procedures for storing equipment to prevent damage and maintain integrity before installation.

Piping Systems

Air Cooled Unit Piping

Covers refrigerant line sizing, installation practices, and general piping requirements for air-cooled units.

Discharge Lines

Details requirements for hot gas lines, including trapping, check valves, and piping placement.

Liquid Lines

Specifies liquid line sizing based on pressure drop and velocity, and insulation considerations.

Suction Lines

Addresses suction line requirements, trapping, selection, and insulation for compressors.

Air Cooled Connection Sizes

Provides a table of recommended pipe sizes for hot gas, liquid, and suction lines for different models.

Piping Above Evaporator

Illustrates recommended piping for remote condensers located above the evaporator, with notes and diagrams.

Piping Below Evaporator

Details recommended piping practices for remote condensers situated below the evaporator.

Water/Glycol Cooled Unit Piping

Covers fluid cooler pipe sizing, water source connections, and shut-off/drain valve requirements.

Glycol System Piping

Presents a field piping diagram and notes for water/glycol systems, including expansion tanks and pumps.

Water/Glycol Connection Sizes

Lists pipe connection sizes for water in/out for various water/glycol cooled unit models.

Fluid Cooler Connection Sizes

Provides a table detailing water in/out connection sizes for different fluid cooler models.

Auxiliary Chilled Water Piping

Explains connection sizes for auxiliary chilled water coils and shared piping for energy saver coils.

Condensate Drain Piping

Details condensate drain stub size, trap requirements, pitching, and condensate pump considerations.

Humidifier Piping

Covers makeup water connection, shutoff valve, pressure regulator, and strainer for steam humidifiers.

Dry Steam Humidifier Piping

Specifies requirements for dry steam humidifiers, including inlet strainers and steam traps.

Leak Testing Procedures

Outlines procedures for leak testing refrigeration and other system lines using dry nitrogen and leak finders.

System Evacuation

Details the process of evacuating refrigerant lines and coils to a specific micron level.

Electrical Connections

Electrical Service Requirements

Discusses verifying service capacity and power sources for various unit configurations and accessories.

Unit Nameplate Ratings

Advises referring to the unit nameplate for electrical requirements like MCA and MOP device ratings.

Grounding Requirements

Emphasizes the need for a proper, uninterrupted earth ground connection to the unit cabinet.

Voltage Tolerance and Imbalance

Specifies acceptable voltage tolerance and phase imbalance, advising contact with utility for issues.

Auxiliary Control Wiring

Covers interconnection wiring for remote heat exchangers, including wire gauge and number of conductors.

Remote Shutdown Functionality

Explains how to wire a field-supplied dry contact for remote unit shutdown via terminals TB1.

Remote Alarm Contacts

Details available remote alarm output contacts from the dap4 controller for system monitoring.

Optional Remote Sensors

Discusses optional remote sensor mounting for temperature and humidity sensing with specific wiring needs.

Condensate Pump Integration

Covers power requirements for loose or mounted condensate pumps and their alarm integration.

Condensate Probe Installation

Explains the placement and connection of the under-floor condensate probe for water detection.

Water Sensing Cable Option

Describes the water detection cable option for sensing moisture along its length within the unit perimeter.

EEV Electrical Connection

Details the proper mating procedure for the DIN type connector to the EEV valve stator.

System Charging Procedures

Voltage Phase Check

Guides on checking voltage phasing for indoor evaporators and compressor rotation consistency.

Air Cooled System Charging

Details refrigerant charging for air-cooled systems with modulating fan speed control.

Flooded System Charging

Covers refrigerant charging procedures for flooded type systems with liquid receivers.

Water/Glycol System Charging

Provides guidelines for charging water/glycol cooled units, including temperature and pressure settings.

Refrigerant Handling Regulations

Outlines EPA regulations for refrigerant recovery, venting, and technician certification requirements.

Important Refrigeration Components

Details key components like expansion valves, high/low pressure cutout switches and their functions.

Glycol Systems Information

Glycol Concentration

Explains the importance of glycol concentration for freeze protection and how to determine total system volume.

Internal Volume - Downflow Units

Provides a table of internal fluid volumes for downflow evaporator models, standard and energy saver.

Internal Volume - Upflow Units

Lists internal fluid volumes for upflow evaporator models, standard and energy saver configurations.

Internal Volume - Fluid Coolers

Presents a table of internal fluid volumes for various fluid cooler models.

Internal Volume - Copper Piping

Shows fluid volumes per 100 feet for different copper pipe diameters.

Freezing Point of Aqueous Solutions

Provides a chart showing freezing points for various concentrations of ethylene and propylene glycol.

Control Systems Overview

dap4 Microprocessor Control Panel

Introduces the dap4 controller and refers to its dedicated manual for detailed operation and setup.

Secondary Heat Exchangers Controls

Briefly describes controls on remote units and refers to specific O&M manuals for details.

Wiring Diagrams Explained

Explains the purpose of wiring diagrams provided for service personnel to understand electrical interfaces.

EC Motors Operation and Maintenance

EC Motors Start-Up

Details startup procedures for EC motors and plug fans using manual override and control signals.

EC Motors Testing

Explains how to test plug fan modules in manual mode to verify fan speed control operation.

EC Motors Protective Features

Lists built-in protective features of EC motors such as over-temperature, locked rotor, and voltage protection.

EC Motors Maintenance

States that EC motors are sealed and maintenance-free, with replacement being the only service option.

Regular Maintenance Checklist Items

Air Filter Maintenance

Guides on checking and changing air filters regularly for efficient operation and preventing airflow restriction.

Humidifier Canister Replacement

Notes that humidifier canisters require replacement based on usage and water type, with no other maintenance.

Fuse Replacement Guidance

Advises on replacing fuses with equivalent ratings and selecting appropriate fuse types for different components.

Heating Element Cleaning

Recommends periodic cleaning of heating elements to prevent smoke or odors from accumulated film or dirt.

Refrigerant Filter Drier Replacement

Advises replacing the filter drier when the refrigeration system is opened for repairs or compressor replacement.

Warranty Policy Details

Contact Information

Air Cooled Split Systems Line Sizing

Monthly Maintenance Inspection Checklist

Quarterly Maintenance Inspection Checklist

Superheat and Suction Pressure Troubleshooting

Temperature Pressure Chart

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