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Delta Shopmaster GR050 - User Manual

Delta Shopmaster GR050
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INSTRUCTION MANUAL
Utility Sharpener
(Model GR050)
PART NO. 906996 - 08-06-02
Copyright © 2002 Delta Machinery
ESPAÑOL: PÁGINA 11
To learn more about DELTA MACHINERY
visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance,
please call
1-800-223-7278 (In Canada call 1-800-463-3582).
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Summary

General Safety Rules

Personal Safety Precautions

Essential safety measures including reading the manual, wearing eye protection, and maintaining a safe work area.

Safe Operation Practices

Guidelines for proper tool operation, maintenance, and handling of accessories to prevent accidents.

Environmental and Health Hazards

Information on avoiding dangerous environments and mitigating risks from dust and chemical exposure.

Prohibited Actions

Specific actions to avoid, such as standing on the tool, to prevent serious injury.

Additional Safety Rules for Utility Sharpeners

Electrical Safety and Grounding

Rules for safe electrical connections, GFCI protection, and preventing water contact with plugs.

Grinding Wheel and Tool Rest Safety

Procedures for inspecting wheels, adjusting tool rests, and safe grinding techniques.

Operational Hazards and Precautions

Warnings about awkward positions, keeping clear of moving parts, and handling hot workpieces.

Information Resources

References to external safety standards and organizations for further information.

Power Connections and Specifications

GFCI Protection and Extension Cords

Requirements for GFCI protection, circuit wiring, and using appropriate extension cords.

Motor Specifications

Details on the machine's voltage and frequency requirements for operation.

Grounding Instructions

Essential guidelines for properly grounding the machine to prevent electric shock.

Extension Cords

Recommended Gauge Sizes

A guide for selecting extension cords based on amperage, voltage, and length for safe operation.

Operating Instructions

Foreword

Introduction to the utility sharpener, highlighting its usefulness for sharpening flat cutting tools.

Unpacking and Cleaning

Instructions for removing the machine from its packaging and cleaning unpainted surfaces.

Utility Sharpener Components

Component Identification

Identifies key parts of the utility sharpener, including the control switch, tool rests, and grinding wheel.

Filling Utility Sharpener with Water

Water Trough Filling Procedure

Step-by-step instructions for adding water to the sharpener's trough and adjusting tool rests.

Draining Water

Procedure for safely draining water from the sharpener after use.

Operating Controls and Adjustments

Starting and Stopping the Sharpener

Instructions on how to operate the Forward/Off/Reverse control switch.

Tool Rests Adjustment

Guidance on positioning and securing tool rests for optimal support and safety.

Sharpening Hints

Tips for effective sharpening, including light pressure, clean items, and avoiding damaged tools.

Maintenance

Basic maintenance tasks such as cleaning the machine and inspecting the grinding wheel.

Accessories

Accessory Availability

Information on where to find and purchase Delta accessories for the sharpener.

Parts, Service, or Warranty Assistance

Contact information for obtaining parts, service, or warranty support for Delta products.

Two Year Limited Warranty

Details of the manufacturer's limited warranty coverage for machines and accessories.

Summary

General Safety Rules

Personal Safety Precautions

Essential safety measures including reading the manual, wearing eye protection, and maintaining a safe work area.

Safe Operation Practices

Guidelines for proper tool operation, maintenance, and handling of accessories to prevent accidents.

Environmental and Health Hazards

Information on avoiding dangerous environments and mitigating risks from dust and chemical exposure.

Prohibited Actions

Specific actions to avoid, such as standing on the tool, to prevent serious injury.

Additional Safety Rules for Utility Sharpeners

Electrical Safety and Grounding

Rules for safe electrical connections, GFCI protection, and preventing water contact with plugs.

Grinding Wheel and Tool Rest Safety

Procedures for inspecting wheels, adjusting tool rests, and safe grinding techniques.

Operational Hazards and Precautions

Warnings about awkward positions, keeping clear of moving parts, and handling hot workpieces.

Information Resources

References to external safety standards and organizations for further information.

Power Connections and Specifications

GFCI Protection and Extension Cords

Requirements for GFCI protection, circuit wiring, and using appropriate extension cords.

Motor Specifications

Details on the machine's voltage and frequency requirements for operation.

Grounding Instructions

Essential guidelines for properly grounding the machine to prevent electric shock.

Extension Cords

Recommended Gauge Sizes

A guide for selecting extension cords based on amperage, voltage, and length for safe operation.

Operating Instructions

Foreword

Introduction to the utility sharpener, highlighting its usefulness for sharpening flat cutting tools.

Unpacking and Cleaning

Instructions for removing the machine from its packaging and cleaning unpainted surfaces.

Utility Sharpener Components

Component Identification

Identifies key parts of the utility sharpener, including the control switch, tool rests, and grinding wheel.

Filling Utility Sharpener with Water

Water Trough Filling Procedure

Step-by-step instructions for adding water to the sharpener's trough and adjusting tool rests.

Draining Water

Procedure for safely draining water from the sharpener after use.

Operating Controls and Adjustments

Starting and Stopping the Sharpener

Instructions on how to operate the Forward/Off/Reverse control switch.

Tool Rests Adjustment

Guidance on positioning and securing tool rests for optimal support and safety.

Sharpening Hints

Tips for effective sharpening, including light pressure, clean items, and avoiding damaged tools.

Maintenance

Basic maintenance tasks such as cleaning the machine and inspecting the grinding wheel.

Accessories

Accessory Availability

Information on where to find and purchase Delta accessories for the sharpener.

Parts, Service, or Warranty Assistance

Contact information for obtaining parts, service, or warranty support for Delta products.

Two Year Limited Warranty

Details of the manufacturer's limited warranty coverage for machines and accessories.

Overview

The Delta ShopMaster Model GR050 Utility Sharpener is a specialized tool designed for sharpening most flat cutting tools, making it a valuable addition to any workshop. Its primary function is to provide a precise and controlled method for maintaining sharp edges on various implements, ensuring optimal performance and safety.

Function Description

The utility sharpener operates by utilizing a grinding wheel that rotates to abrade material from the cutting edge of a tool. The machine is equipped with a "Forward / Off / Reverse" control switch, allowing the user to select the direction of the wheel's rotation. In the "Forward" position, the wheel rotates towards the front of the machine, while in the "Reverse" position, it rotates towards the rear. This directional control is crucial for achieving different sharpening effects and accommodating various tool types.

A key feature of this sharpener is its water trough system. Before operation, the user fills a water trough located at the front of the machine. As the grinding wheel runs, it absorbs some of this water, creating a wet grinding environment. This wet grinding process is essential for several reasons: it helps to keep the tool cool during sharpening, preventing overheating that could damage the tool's temper; it also helps to wash away abrasive particles, keeping the grinding surface clean and efficient. The water trough needs to be periodically checked and refilled during use to maintain the wet grinding conditions. After sharpening, the machine can be tilted to the rear to drain the water through a designated opening.

Usage Features

Operating the utility sharpener involves several user-friendly features designed for safety and effectiveness. The machine is placed on a flat surface for stability during operation. Before connecting to a power source, the user must ensure the power switch is in the "OFF" position and that the power circuit voltage matches the machine's specifications. To prevent water from dripping onto the appliance plug or receptacle, the machine should be positioned to one side of a wall-mounted receptacle, and a "drip loop" should be arranged in the power cord. This drip loop ensures that any water traveling along the cord will not come into contact with the electrical connection.

The sharpener includes adjustable tool rests, both front and rear, which are critical for supporting the workpiece during grinding. These tool rests can be positioned as close as possible to the grinding wheel, ideally maintaining a distance of 1/8 inch (3.8mm) or less between the grinding wheel and the inside edge of the tool rest. This close proximity provides maximum support to the tool being sharpened, enhancing precision and safety. The tool rests are secured in place with adjusting screws, which should be tightened firmly to prevent shifting during operation. As the grinding wheel wears down over time, the tool rests must be adjusted accordingly to maintain the optimal gap.

When sharpening, users are advised to apply light pressure and pass the item across the wheel until a fine edge is produced. Heavy pressure can lead to a ragged edge, reducing the quality of the sharpening. It's important to note that the utility sharpener is not designed for removing large amounts of material; it uses a finer grit wheel and operates at a slower pace compared to a bench grinder, making it ideal for refining edges rather than aggressive material removal. Tools that are bent or cracked should not be sharpened and should instead be discarded.

For safety, users should always wear eye protection and ensure the work area is clean and well-lit. Children and visitors should be kept a safe distance from the operating machine. It is also crucial to avoid awkward operations or hand positions that could lead to a hand moving into the grinding wheel. Hands, arms, and fingers should always be kept away from the grinding wheel. The workpiece should be held firmly against the tool rests.

Maintenance Features

Proper maintenance is essential for the longevity and safe operation of the utility sharpener. Before any maintenance, the machine must be disconnected from the power source. The machine should be cleaned with a clean, dry rag, and flammable materials should never be used for cleaning. Regular inspection of the grinding wheel for any chips or cracks is vital. If the wheel is damaged in any way, the utility sharpener should not be used, as this could pose a significant safety risk.

The water trough system also requires attention. The water level should be checked periodically and refilled during use. After finishing grinding, the machine should be disconnected from the power source, and the water should be drained by tilting the machine to the rear. This prevents stagnant water from sitting in the trough, which could lead to issues over time.

The tool rests, being adjustable, also require periodic attention. As the grinding wheel wears, the tool rests need to be readjusted to maintain the correct distance from the wheel. This ensures continuous optimal support for the workpiece and prevents the tool from slipping into the gap between the rest and the wheel.

Overall, the Delta ShopMaster Model GR050 Utility Sharpener is a carefully designed tool that prioritizes both effective sharpening and user safety through its intuitive controls, adjustable components, and wet grinding system. Adhering to the provided usage and maintenance guidelines will ensure its reliable performance for years to come.

Delta Shopmaster GR050 Specifications

General IconGeneral
Wheel Diameter6 inches
Arbor Size1/2 inch
Voltage120V
No Load Speed3450 RPM
TypeGrinder
Motor Power0.5 HP

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