DINGLI JCPT0807HA

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OPERATOR’S MANUAL with Maintenance Information

Specifications

Lithium battery

JCPT0807AC, JCPT0807HA,

JCPT0808AC, JCPT0808HA,

JCPT0812AC, JCPT0812HA,

JCPT1008AC, JCPT1008HA,

JCPT1012AC, JCPT1012HA

optional

Voltage 24VDC

Type TFL24-180-DL3

Quantity 1

Battery capacity, maximum 180AH

Maintenance-free Yes

JCPT1212AC, JCPT1212HA,

JCPT1412AC, JCPT1412HA,

JCPT1612AC, JCPT1612HA,

JCPT1612ACS, JCPT1612HAS

optional

Voltage 24VDC

Type TFL24-220-DL2

Quantity 1

Battery capacity, maximum 220AH

Maintenance-free Yes

Main Page

Table of Contents4
Owners, Users and Operators4
Failure to Obey the Instructions and Safety Rules in this Manual will Result in Death or Serious Injury6
Decal Legend6
Safety Rules6
Electrocution Hazard7
Work Area Safety9
Crushing Hazard11
Component Damage Hazard12
Battery Safety13
Explosion and Fire Hazard13
Bodily Injury Hazard13
Electrocution/ Burn Hazard14
Tip-Over Hazard14
Lifting Hazard14
Lockout after each Use15
Legend16
Decals17
Specifications26
Lead-Acid Battery44
Ground Control Panel46
Control Panel46
Platform Control Panel47
Pre-Operation Inspection49
Workplace Inspection51
Function Tests52
At the Ground Controls53
Test Emergency Stop53
At the Platform Controls54
Test the Steering54
Operating Instructions58
Emergency Stop59
Emergency Lowering59
Operation from Ground59
Operation from Platform59
Operation from Ground with Controller60
Battery Level Indicator60
How to Use the Safety Arm60
To Extend and Retract Platform62
To Charge Battery71
Standard Battery71
Lithium Battery71
Dry Battery Filling and Charging Instructions72
Transport and Lifting Instructions73
Securing to Truck or Trailer for Transit74
Lifting Instructions76
Center of Gravity76
Storage77
Rust Protection77
Maintenance79
Maintenance Symbols Legend79
Pre-Delivery Preparation Report79
Maintenance Schedule79
Maintenance Inspection Report79
Checklist a Procedures82
Perform Pre-Operation Inspection83
Check the Batteries83
Perform Function Tests84
Checklist B Procedures85
Inspect the Batteries85
Inspect the Electrical Wiring88
Test the Automotive-Style Horn (if Equipped)90
Test the Drive Brakes91
Test the Drive Speed - Stowed Position92
Test the Slow Drive Speed93
Perform Hydraulic Oil Analysis93
Inspect the Hydraulic Tank Cap Venting System94
Check the Module Tray Latch Components94
Level Sensor95
Pothole Limit Switches95
Checklist C Procedures97
Test the Platform Overload System (if Equipped)97
Checklist D Procedures99
Replace the Hydraulic Tank Return Filter Element100
Checklist E Procedure101
Schematic103
Hydraulic Schematic104
Electrical Schematic110
Inspection and Repair Log117

DINGLI JCPT0807HA - Page 45

Table of Contents

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