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DINGLI S06-EH - User Manual

DINGLI S06-EH
77 pages
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SELF-PROPELLED SCISSOR LIFTS
OPERATOR’S MANUAL
with Maintenance Information
S06-EH / S06-E
(Series 3)
Part Number: SM0110113A_Rev8.1
Zhejiang Dingli Machinery Co., Ltd.
Eighth Edition, August 2018 Printing
WARNING
THE M ANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS
OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY
UNQUALIFIED TECHNICIAN S AND IMPROPER USE OF THE MACHINE
D O NO T OP E RA TE TH IS M AC HI NE U N TI L YOU READ AND UNDERSTAND
ALL THE DANGERS,WARNINGS AND CAUTIONS IN THIS MANUAL
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DINGLI S06-EH Specifications

General IconGeneral
BrandDINGLI
ModelS06-EH
CategoryScissor Lifts
LanguageEnglish

Summary

Important

Owners, Users and Operators

Guidelines for safe operation and user responsibilities.

Safety Rules

Decal Legend

Explains the meaning of symbols, color coding, and signal words used in decals.

Intended Use

Defines the specific purpose and application of the scissor lift machine.

Safety Sign Maintenance

Instructions for maintaining the legibility and condition of safety signs on the machine.

Work Area Safety

Guidelines for ensuring a safe environment before and during machine operation.

Maximum Allowable Manual Force

Specifies the maximum manual force allowed for operator interaction with controls.

Operation on Slopes

Guidance on safe operation of the machine on inclined surfaces.

Fall Hazard

Precautions and requirements to prevent falls from the platform.

Collision Hazard

Measures to prevent collisions with other objects or equipment.

Component Damage Hazard

Actions to avoid damaging machine components.

Explosion and Fire Hazard

Safety measures to prevent fire and explosion risks.

Damaged Machine Hazard

Warning against operating a machine that is damaged or malfunctioning.

Battery Safety

Critical safety instructions related to battery handling and charging.

Lockout after Each Use

Steps to secure the machine after operation to prevent unauthorized use.

Legend

Decals

Decal Inspection

Procedures and a list for verifying the presence and legibility of machine decals.

Specifications

Model S06-EH

Technical data and performance characteristics of the S06-EH model.

Model S06-E

Technical data and performance characteristics of the S06-E model.

Control Panel

Ground Control Panel (S06-EH)

Details and functions of the ground-level control panel for the S06-EH model.

Ground Control Panel (S06-E)

Details and functions of the ground-level control panel for the S06-E model.

Platform Control Panel

Details and functions of the platform-level control panel.

Pre-operation Inspection

Workplace Inspection

Function Tests

Operating Instructions

Emergency Stop

Procedure for stopping all machine functions using the emergency stop buttons.

Emergency Lowering

Procedure for manually lowering the platform in an emergency.

Operation from Ground

Instructions for operating the machine from the ground controls.

Operation from Platform

Instructions for operating the machine from the platform controls.

Driving on a Slope

Guidance on safe operation of the machine on inclined surfaces.

How to use the Safety Arm

Instructions for properly positioning and using the safety arm.

How to Fold Down the Guardrails

Procedure for safely folding down the platform guardrails.

Error Indicator Readout

Explanation of fault codes displayed on the LED screen and their meanings.

Troubleshooting Guide

Guidance on diagnosing and resolving common machine issues based on error codes.

Maintenance

Pre-delivery Preparation Report

Report detailing checks performed before machine delivery.

Maintenance Schedule

Overview of inspection frequencies and types based on hours or time.

Maintenance Inspection Report

Forms for documenting scheduled maintenance inspections.

Inspect the Manuals and Decals

Verifies the operator's manual and all safety decals are present and legible.

Perform Pre-operation Inspection

Visual inspection to ensure machine safety and readiness before operation.

Check the Batteries

Inspects battery condition, fluid levels, and connections for safe operation.

Check the Hydraulic Oil Level

Verifies the hydraulic oil level in the tank for proper system operation.

Perform Function Tests

Tests all machine functions to identify any malfunctions before use.

Inspect the Tires and Wheels

Checks tire condition, wheel integrity, and castle nut torque for safety.

Test the Emergency Stop

Verifies the proper function of emergency stop buttons on ground and platform controls.

Test the Key Switch

Ensures correct operation of the key switch for selecting control modes.

Test the Automotive-style Horn

Checks the functionality of the horn for signaling and warnings.

Test the Drive Brakes

Verifies the performance and stopping distance of the machine's drive brakes.

Test the Drive Speed - Stowed Position

Measures and verifies the machine's drive speed when the platform is stowed.

Test the Drive Speed - Raised Position

Measures and verifies the machine's drive speed when the platform is raised.

Test the Slow Drive Speed

Verifies the machine's slow drive speed performance.

Perform Hydraulic Oil Analysis

Analyzes hydraulic oil for contamination and condition.

Inspect the Hydraulic Tank Cap Venting System

Checks the breather cap for blockages or damage to ensure proper tank ventilation.

Check the Module Tray Latch Components

Inspects and lubricates latch components for reliable operation.

Test Limit Switches and Sensors

Tests down limit, pothole limit switches, and level sensor for correct function.

Test the Up Limit Switch

Verifies the function of the upper limit switch to prevent over-raising.

Test the Platform Overload System

Verifies the platform overload system prevents operation when the load limit is exceeded.

Replace the Hydraulic Tank Breather Cap

Replaces the hydraulic tank's breather cap to ensure proper ventilation.

Check the Scissor Arm Wear Pads

Inspects wear pads on scissor arms for condition and proper measurement.

Replace the Hydraulic Tank Return Filter Element

Replaces the hydraulic tank return filter element to maintain oil cleanliness.

Test or Replace the Hydraulic Oil

Tests hydraulic oil condition or replaces it based on inspection results.

Schematic

Hydraulic Schematic (S06-EH)

Diagram showing the hydraulic components and fluid flow for the S06-EH model.

Hydraulic Schematic (S06-E)

Diagram showing the hydraulic components and fluid flow for the S06-E model.

Electrical Schematic (S06-EH)

Diagram showing the electrical wiring and components for the S06-EH model.

Electrical Schematic (S06-E)

Diagram showing the electrical wiring and components for the S06-E model.

Inspection and Repair Log

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