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Ditch Witch JT920 User Manual

Ditch Witch JT920
169 pages
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JT920/JT920L - SERVICE 1
SERIAL NUMBER
JT920/JT920L - SERVICE 1
SERIAL NUMBER
SERVICE
SERIAL NUMBER
Record the serial numbers and date of
purchase of your equipment in the
spaces below.
Date of Manufacture:
Date of Purchase:
Drilling Unit Serial Number:
om0115c.eps
SERVICE
SERIAL NUMBER
Record the serial numbers and date of
purchase of your equipment in the
spaces below.
Date of Manufacture:
Date of Purchase:
Drilling Unit Serial Number:
om0115c.eps
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Ditch Witch JT920 Specifications

General IconGeneral
BrandDitch Witch
ModelJT920
CategoryFarm Equipment
LanguageEnglish

Summary

Service

Serial Number Recording

Record serial numbers and purchase dates of your equipment in the provided spaces.

Support Procedures

Reporting Malfunctions

Notify your dealer immediately of any malfunction or failure of Ditch Witch equipment.

Equipment Information for Support

Always provide model, serial number, and approximate purchase date when requesting support.

Damaged Parts for Warranty

Return damaged parts to dealer for inspection and warranty consideration if within the warranty timeframe.

Using Genuine Parts

Order genuine Ditch Witch replacement or repair parts to avoid voiding warranty.

Resources

Accessing Publications and Videos

Contact dealer for publications and videos covering safety, operation, service, and repair.

Ditch Witch Training Center

Contact your Ditch Witch dealer for information about on-site, individualized training.

Foreword

Importance of the Manual

This manual provides safety and operation instructions for your equipment.

Handling the Manual

Read and keep the manual with the equipment for future reference. Give it to new owners if sold.

Obtaining Replacement Manuals

Contact your Ditch Witch dealer or visit www.ditchwitch.com for replacement copies.

Overview

JT920 Overview

Description of the JT920 directional drilling unit, its features, and compatibility.

JT920L Overview

Description of the JT920L directional drilling unit, its features, and compatibility.

Controls

Setup Console Overview

Diagram and list of controls on the setup console.

Setup Console Control Descriptions

Descriptions for main setup controls: Throttle, Track Width, Stabilizer Lift, Frame Tilt, Track Controls.

Setup Console Switches

Descriptions for Autobore Select, Ignition, and Cold Start Switches.

Drill Controls Overview

Diagram and list of controls for the drill unit.

Drill Control Descriptions

Descriptions for Fluid Pump, Spindle, Pipe Lift, Pipe Shuttle, and Autoload controls.

Drill Auxiliary and Remote Controls

Descriptions for Auxiliary Wrench, Fluid Source, Remote Start, Remote Throttle, and Engine Stop controls.

Fluid System Controls and Gauges

Controls for Fluid Flow and Fluid Pressure Gauge.

Gauges and Indicators Overview

Diagram and list of gauges and indicators on the console.

Gauge and Indicator Descriptions

Descriptions for Air Filter, Fuel, Voltmeter, Engine Temp, Oil Sight Glass, Hourmeter, and Oil Filter/Temp indicators.

Anchoring System Console Overview

Diagram and list of controls for the anchoring system console.

Anchoring Control Descriptions

Descriptions for Rotation and Thrust controls, and Anchor Slide Locks.

ESID Overview and Descriptions

Diagram and descriptions for ESID display, indicators, and buttons.

Subsite 750 Display Overview

Diagram and list of indicators and controls for the Subsite 750 Display.

Subsite 750 Display Readouts and Buttons

Descriptions for Readouts (Left/Right, Pitch, Roll, Depth) and Function Buttons.

Safety Guidelines and Procedures

General Jobsite Safety Precautions

Follow guidelines on training, utility location, hazard classification, and PPE.

Underground Hazard Awareness

Striking hazards can cause explosion, electrocution, fire, or exposure to materials.

Emergency Procedures and Shutdown

Procedures for emergency shutdown and responding to electric strikes.

Response to Damaged Utilities and Fires

Steps for damaged electric/gas lines, fiber optics, and machine fires.

Jobsite Classification and Precautions

Classifying jobsites and applying precautions for hazards like silica dust.

Safety Alert Levels and Meanings

Explanation of DANGER, WARNING, CAUTION, NOTICE, and IMPORTANT alerts.

Specific Safety Alerts and Warnings

Covers turning shafts, electric shock, gases, tools, hazards, crushing weight, moving parts.

Further Safety Warnings and Precautions

Covers explosions, procedures, fiber optics, fluid, traffic, and coolant.

Final Safety Alerts and Precautions

Covers flying objects, hot parts, noise, falls, battery acid, and chemicals.

Preparation

Gathering Job Information

Review jobsite information, blueprints, and plans before starting.

Jobsite Inspection

Inspect jobsite for grade, elevation changes, obstacles, utilities, traffic, and access.

Identifying Jobsite Hazards

Identify safety hazards and classify the jobsite. Follow safety notices.

Planning the Bore Path

Plan the bore path from entry to end, marking it on the ground or paper.

Understanding Bend Limits

Details on JT920 and JT920L pipe bend limits to prevent damage.

Determining Entry Pitch, Setback, and Depth

How entry pitch, setback, and depth determine bore path and minimum depth.

Checking Supplies and Preparing Equipment

Lists of necessary supplies and equipment checks.

Jobsite Preparation

Mark bore path, prepare entry point, and follow safety warnings.

Transportation

Lifting the Machine

Machine is not configured for lifting; use appropriate containers or platforms.

Tiedown Procedures

How to properly tie down the unit using identified tiedown points.

Hauling and Unloading Procedures

Instructions for loading and unloading onto a trailer.

Towing the Unit

Guidelines for towing when necessary, including speed and force limits.

Track Hydraulics Disengage/Engage

Procedure to disengage and engage track hydraulics for towing.

Setup

Unloading the Drilling Unit

Drive unit off trailer following TRANSPORTATION directions.

Positioning the Unit and Frame

Start engine, select position, tilt frame, and lower stabilizers.

Assembling the Electric Strike System

Proper setup, testing, and use of the electric strike system.

Testing the Strike System

Procedures for testing the ESID and strike system functionality.

Anchoring the Unit

Procedures for driving and securing anchors.

Assembling the Drill String

Selecting nozzle/bit, scribe line technique, and attaching EZ-Connect.

Connecting Drill Pipe

Steps for loading, connecting, and tightening drill pipe joints.

Operation

Starting the System

Basic startup procedures and safety warnings.

Thrust/Rotation Control Operation

Explanation of the eight positions of the thrust/rotation control.

Adding Drill Pipe

Using manual pipeloader controls or autoload function to add pipe.

Correcting Bore Path Direction

Basic procedures for tracking progress and making direction corrections.

Surface Drill Head Operations

Guiding the drill head to the target pit or through the surface.

Assembling the Backream String

Procedures and tips for backreaming, including safety.

Determining Drilling Fluid Requirements

Calculating the minimum fluid needed for backreaming based on bore size and material.

Breakdown Procedures

Removing Anchors

Procedure for removing anchors from the ground.

Rinsing and Disconnecting Equipment

Rinsing equipment and disconnecting hoses/cables.

Stowing Tools

Ensure all wrenches, bits, and devices are loaded on the trailer.

Lubrication

Lubricant Identification Chart

Identifies lubricants (MPG, DEO, MPL, THF, TJC) and their uses.

Drilling Unit Lubrication Schedule

Table detailing lubrication points, tasks, hours, and lubricants.

Engine Oil Check and Change

Procedures for checking and changing engine oil.

Hydraulic Oil Check and Change

Procedures for checking and changing hydraulic oil and filter.

Frame and Carriage Lubrication

Lubricating the rotation gearbox and water swivel.

Thrust Chain and Flange Bearings Lubrication

Lubricating the thrust chain and flange bearings.

Pipe Loader Shuttle Slide Lubrication

Lubricating the pipe loader shuttle slide.

Pipe Auto Lubricator Maintenance

Instructions for using and changing cartridges in the pipe auto lubricator.

Drilling Fluid Pump Maintenance

Checking and refilling the drilling fluid pump crankcase oil.

Maintenance

Maintenance Schedule Overview

Table of maintenance tasks by hours (10, 50, 250, 1000, as needed).

General Components Maintenance

Inspection of hoses, battery, alternator belt, and saver sub.

Battery and Alternator Belt Maintenance

Tips for battery care and checking alternator belt tension.

Saver Sub and Pipe Loader Maintenance

Procedures for removing saver sub and checking pipe loader inserts.

Radiator and Filter Maintenance

Cleaning radiator, checking coolant, and changing air/fuel filters.

Power Components Maintenance

Checking thrust chain tension and track tension/condition.

Pipeloader Automation Maintenance

Checking proximity switches and photoelectric eyes.

Pipe Maintenance and Thread Cleaning

Hand-lubricating threads, cleaning inside pipe, and cleaning threads.

Troubleshooting the Strike System

Guide to identifying and resolving strike system problems and error codes.

Using the Electric Strike Simulator

Procedures for testing voltage and current sensors using the simulator.

Specifications

JT920 Specifications

Dimensions, operating weight, drill pipe specs, operational data, and engine details.

JT920 Hydraulic, Fluid, and Battery Specs

Hydraulic system, fluid capacities, and battery specifications.

JT920L Specifications

Dimensions, operating weight, drill pipe specs, operational data, and engine details.

JT920L Hydraulic, Fluid, and Battery Specs

Hydraulic system, fluid capacities, and battery specifications.

Appendix

JT920 Pipe Bend Limits

Recommended bend limits for JT920 drill pipes to prevent damage.

JT920 Bend Charts

Charts detailing forward and lateral dimensions for bends.

JT920L Pipe Bend Limits

Recommended bend limits for JT920L drill pipes to prevent damage.

JT920L Bend Charts

Charts detailing forward and lateral dimensions for bends.

Entry Pitch, Setback, and Depth Calculations

How these factors work together to determine bore path.

Drilling Fluid Requirements

Determining minimum fluid needed for backreaming based on bore size and material.

Nozzle Flow Charts

Charts showing flow rates for different nozzle sizes and pressures.

Warranty Information

Limited Warranty Policy (North America)

Details Major Component and Product Limited Warranties.

Major Component Limited Warranty Details

Covers frames, gearboxes, pumps, motors, and other major components.

Product Limited Warranty Details

Covers products for 90 days, with specific terms for ground contact parts.

Warranty Exclusions

Exclusions include transportation, misuse, abuse, and parts subject to ground contact.

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