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Dometic Eskimo Ice EI540D - User Manual

Dometic Eskimo Ice EI540D
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COPYRIGHT © 2008-2019 Dometic Corporation. All Rights Reserved.
No part of this publication may be reproduced, translated, stored in a retrieval system, or transmitted in any form or by any means
electronic, mechanical, photocopying,recording or otherwise without prior written consent by Dometic Marine. Every precaution has
been taken in the preparation of this manual to insure its accuracy. However, Dometic Marine assumes no responsibility for errors
and omission. Neither is any liability assumed for damages resulting from the use of this product and information contained herein.
Eskimo Ice Crushed Ice System
Installation & Operation Manual
FOR MODEL EI540D
USING DIGITAL CONTROLS (WITH C-19 SOFTWARE)
EI540D
Digital
Optional
Remote Display
Display
Dometic Corporation
Rev. A
L-3040 English
P/N 336124

Table of Contents

Questions and Answers

Summary

INTRODUCTION

WARNINGS AND NOTICES

Essential safety information for installation, operation, and maintenance, including dangers and warnings.

ICE MAKING AND REFRIGERATION BASICS

THE REFRIGERATION PROCESS

Details the basic principles of the ice machine's refrigeration cycle and its main components.

THE EFFECT OF TEMPERATURE ON ICE PRODUCTION

ICE-STORAGE BOX

SEAWATER SYSTEM

Explains the seawater system components and requirements for cooling the unit.

FRESHWATER SUPPLY

Outlines requirements for the freshwater supply, including pressure and filtration.

INSTALLATION PROCEDURES

INSTALLING THE UNIT

Covers site selection, mounting, and condensate drainage for the ice maker unit.

INSTALLING ICE-DELIVERY HOSE

PROCEDURE

Step-by-step instructions for installing the ice-delivery hose, including insulation and securing.

INSTALLING THE ICE-LEVEL SENSOR

SENSOR INSTALLATION AND WIRING

Details the placement, drilling, securing, and wiring of the ice-level sensor.

INSTALLING THE FEEDWATER SYSTEM

REQUIREMENTS AND PROCEDURE

Outlines feedwater pressure, flow rate, filter requirements, and connection steps.

WATER QUALITY AND FILTERS

USING SALTWATER AS FEEDWATER

Strong warning against using saltwater as feedwater due to damage and warranty voiding.

INSTALLING THE SEAWATER COOLING SYSTEM

SEAWATER PIPING RECOMMENDATIONS

SEAWATER PUMP

BONDING

MANDATORY SYSTEM START-UP TEST

HOSE CONNECTION AND OVERLOAD TEST

Tests hose connections, amp-sensing for overloads (OCA code), and auger motor function.

ICE-LEVEL SENSOR TEST

Verifies the ice-level sensor stops production correctly to prevent overflow.

OPERATION

THE DIGITAL CONTROL

Overview of the control system, sensors, and indicators for operating the ice maker.

BASIC FUNCTIONS

FAULTS - EVENTS THAT INTERRUPT ICE PRODUCTION

H20 - POTABLE WATER SWITCH

Explains the H2O fault for low water supply and potential causes.

HPF - HIGH PRESSURE REFRIGERANT

Details the HPF fault for high refrigerant pressure and its causes.

FAULTS AND OPERATIONAL ISSUES

LOW VOLTAGE, PRESSURE, AND CURRENT FAULTS

Covers LAC, LPF, UCA, UCC faults related to voltage, pressure, and current conditions.

OVERLOAD AND ICE DELIVERY FAULTS

Details OCA (over current auger/delivery) and OCC (overload compressor) faults.

THE CYCLE OF OPERATION

SYSTEM SHUTDOWN

SYSTEM RESTART;RESET

PROGRAMMABLE PARAMETERS FOR SOFTWARE

OWNER MAINTENANCE

EVAPORATOR CLEANING

Detailed steps for cleaning the evaporator and reservoir with a cleaning solution.

SERVICING THE SYSTEM

RECHARGING THE SYSTEM

EVACUATE REFRIGERANT

Step-by-step procedure for evacuating refrigerant from the system.

CHARGING THE SYSTEM

Instructions for charging the system with R-404A refrigerant by weight.

TROUBLESHOOTING GUIDE

COMMON PROBLEMS AND SOLUTIONS

HIGH-PRESSURE (HPF) AND LOW-PRESSURE (LPF) FAULTS

Explains causes and solutions for HPF and LPF faults, often related to seawater or refrigerant.

ICE-CLOG (OCA) ISSUES

Troubleshooting steps for ice clogs or delivery problems, including hose obstructions.

TECHNICAL ASSISTANCE

ICE DELIVERY VOLUME ISSUES

Addresses reasons for reduced ice delivery volume, such as temperature or motor issues.

ELECTRICAL WIRING FOR 115 V 60 Hz MODELS

ELECTRICAL WIRING FOR 230 V 60 Hz MODELS & 220 V 50 Hz MODELS

WIRING DIAGRAM OVERVIEW

Presents the detailed wiring diagram for 230V 60Hz and 220V 50Hz models.

Summary

INTRODUCTION

WARNINGS AND NOTICES

Essential safety information for installation, operation, and maintenance, including dangers and warnings.

ICE MAKING AND REFRIGERATION BASICS

THE REFRIGERATION PROCESS

Details the basic principles of the ice machine's refrigeration cycle and its main components.

THE EFFECT OF TEMPERATURE ON ICE PRODUCTION

ICE-STORAGE BOX

SEAWATER SYSTEM

Explains the seawater system components and requirements for cooling the unit.

FRESHWATER SUPPLY

Outlines requirements for the freshwater supply, including pressure and filtration.

INSTALLATION PROCEDURES

INSTALLING THE UNIT

Covers site selection, mounting, and condensate drainage for the ice maker unit.

INSTALLING ICE-DELIVERY HOSE

PROCEDURE

Step-by-step instructions for installing the ice-delivery hose, including insulation and securing.

INSTALLING THE ICE-LEVEL SENSOR

SENSOR INSTALLATION AND WIRING

Details the placement, drilling, securing, and wiring of the ice-level sensor.

INSTALLING THE FEEDWATER SYSTEM

REQUIREMENTS AND PROCEDURE

Outlines feedwater pressure, flow rate, filter requirements, and connection steps.

WATER QUALITY AND FILTERS

USING SALTWATER AS FEEDWATER

Strong warning against using saltwater as feedwater due to damage and warranty voiding.

INSTALLING THE SEAWATER COOLING SYSTEM

SEAWATER PIPING RECOMMENDATIONS

SEAWATER PUMP

BONDING

MANDATORY SYSTEM START-UP TEST

HOSE CONNECTION AND OVERLOAD TEST

Tests hose connections, amp-sensing for overloads (OCA code), and auger motor function.

ICE-LEVEL SENSOR TEST

Verifies the ice-level sensor stops production correctly to prevent overflow.

OPERATION

THE DIGITAL CONTROL

Overview of the control system, sensors, and indicators for operating the ice maker.

BASIC FUNCTIONS

FAULTS - EVENTS THAT INTERRUPT ICE PRODUCTION

H20 - POTABLE WATER SWITCH

Explains the H2O fault for low water supply and potential causes.

HPF - HIGH PRESSURE REFRIGERANT

Details the HPF fault for high refrigerant pressure and its causes.

FAULTS AND OPERATIONAL ISSUES

LOW VOLTAGE, PRESSURE, AND CURRENT FAULTS

Covers LAC, LPF, UCA, UCC faults related to voltage, pressure, and current conditions.

OVERLOAD AND ICE DELIVERY FAULTS

Details OCA (over current auger/delivery) and OCC (overload compressor) faults.

THE CYCLE OF OPERATION

SYSTEM SHUTDOWN

SYSTEM RESTART;RESET

PROGRAMMABLE PARAMETERS FOR SOFTWARE

OWNER MAINTENANCE

EVAPORATOR CLEANING

Detailed steps for cleaning the evaporator and reservoir with a cleaning solution.

SERVICING THE SYSTEM

RECHARGING THE SYSTEM

EVACUATE REFRIGERANT

Step-by-step procedure for evacuating refrigerant from the system.

CHARGING THE SYSTEM

Instructions for charging the system with R-404A refrigerant by weight.

TROUBLESHOOTING GUIDE

COMMON PROBLEMS AND SOLUTIONS

HIGH-PRESSURE (HPF) AND LOW-PRESSURE (LPF) FAULTS

Explains causes and solutions for HPF and LPF faults, often related to seawater or refrigerant.

ICE-CLOG (OCA) ISSUES

Troubleshooting steps for ice clogs or delivery problems, including hose obstructions.

TECHNICAL ASSISTANCE

ICE DELIVERY VOLUME ISSUES

Addresses reasons for reduced ice delivery volume, such as temperature or motor issues.

ELECTRICAL WIRING FOR 115 V 60 Hz MODELS

ELECTRICAL WIRING FOR 230 V 60 Hz MODELS & 220 V 50 Hz MODELS

WIRING DIAGRAM OVERVIEW

Presents the detailed wiring diagram for 230V 60Hz and 220V 50Hz models.

Dometic Eskimo Ice EI540D Specifications

General IconGeneral
BrandDometic
ModelEskimo Ice EI540D
CategoryIce Maker
LanguageEnglish

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