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DongFeng DFA1063DJ10-301 - Page 23

DongFeng DFA1063DJ10-301
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Clutch
CL-7
When install the clutch pressure plate and driven disc, insert the spe-
cial tool into the clutch driven disc spline (used to align and orient).
Screw down the fixing bolt of the clutch cover.
Screw down the bolt in an crossed sequence, following two steps.
1.Installation and adjustment
Check the type of the clutch to make sure if it is accord to the vehicle
model before installation, then find out if the size of installation screw
hole, locating pin hole or locating exicrcle match the flywheel.The thick-
ness of the driven disc also has to accord the requirements.
During the installation, first insert the locating mandrel into the
spline hole of the driven disc and set it on the flywheel end. Then install
the cover assembly to the flywheel and tighten the 8 installation bolts
equably. When tightening the bolts, do remember to make the locating pin
into the locating hole correctly.
When adjust the control mechanism, you have to make sure that the
travel of the release bearing is 2~3mm, and the efficient travel of the
release bearing should be not less than 10mm.
2.Notice
Pay attention to match the proper torque of the engine during using,
which is to assure the certain repertory coefficient.
The friction plate mustn't be contaminated with oil stain during using.
The vehicle should not be over loaded during using to avoid skid and
cause wear.
Never make the driven disc in a half engaging situation during using
to avoid too much wear earlier.
3.Maintenance
If the driven disc has been a little bit worn, you must adjust the con-
trol mechanism periodically to assure the proper free travel.
When the friction plate is worn too much like the distance between its
surface to the rivet head is not more than 0.5mm, you have to change a
new one.
When maintaining the engine, you must clean up the surrounding
place of the inner support disc and ring of the cover assembly.
If you need to disassemble the pressure plate to do the clean, do
remember to assemble it to its original place to assure its balance.

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