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DongFeng DFA1063DJ10-301 - User Manual

DongFeng DFA1063DJ10-301
142 pages
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DONGFENG DFA1063DJ10(14)-301/303
SERVICE MANUAL
DONGFENG AUTOMOBILE CO., LTD.
September. 2006

Table of Contents

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DongFeng DFA1063DJ10-301 Specifications

General IconGeneral
BrandDongFeng
ModelDFA1063DJ10-301
CategoryTrucks
LanguageEnglish

Summary

General Principles

Operational Instruction

Instructions for operating the vehicle safely and efficiently.

Standard Terms

Definitions of terms used in the manual for clarity.

Standard Tightening Torque

Prescribed torques for fasteners to ensure safety and reliability.

Maintenance Rule

Guidelines for periodical inspection and maintenance of the truck.

Recommended Fuel and Lubricant

Details on recommended fuel and lubricants for vehicle operation.

Protective Measures while Repairing

Safety measures to be taken during vehicle repair.

Cleaning

Procedures for cleaning vehicle parts during maintenance.

General Inspection

Methods for inspecting components for wear and damage.

Trouble Analysis

Identifying causes and solutions for common vehicle issues.

Clutch

Main Parameter

Key specifications and dimensions of the clutch system.

Clutch Mechanical System

Explains the components of the clutch control mechanism.

Adjustment of Clutch Pedal

Procedures for adjusting clutch pedal height and free stroke.

Clutch driven disc and pressure plate

Explains the components of the clutch disc and pressure plate.

Check

Procedures for checking clutch driven disc and pressure plate condition.

Transmission

Maintenance Standard

Specifies standards for transmission maintenance and repair.

Tightening Torque

Torque specifications for transmission assembly bolts.

Trouble Shooting

Common transmission problems and their solutions.

Construction

Illustrates the internal components of the transmission.

Transmission Disassembly

Step-by-step guide for dismantling the transmission.

Assembly Point

Key points and procedures for assembling transmission components.

Propeller Shaft

Technical Parameter

Key specifications for the propeller shaft.

Maintenance Standard

Standards for propeller shaft maintenance and wear limits.

Trouble Analysis

Common issues with the propeller shaft and their solutions.

Structure

Explains the components of the propeller shaft assembly.

Propeller Shaft Maintenance

Procedures for maintaining the propeller shaft.

Steering System

Check

Procedures for checking steering system components and free travel.

Steering Wheel and Steering Column

Explains the structure of the steering wheel and column.

Power Steering Hydraulic pressure System

Describes the components of the power steering system.

Steering gear

Basic parameters and maintenance for the steering gear.

Trouble Analysis

Troubleshooting guide for steering system issues.

Front Axle

Construction

Explains the front axle and steering knuckle components.

Maintenance

Procedures for first and periodical maintenance of the front axle.

Assembly and Adjustment

Guides for assembling and adjusting front axle components.

Trouble Analysis

Troubleshooting common front axle and brake problems.

Rear Axle

Structure

Explains the components of the rear axle housing and half axle.

Maintenance

Procedures for first and periodical maintenance of the rear axle.

Assembly and Adjustment

Guides for assembling and adjusting rear axle components.

Trouble Analysis

Troubleshooting common rear axle issues.

Lubricating Parts and Lubricant

Details on lubricating parts and lubricants for the rear axle.

Suspension System

Trouble Analysis

Common suspension problems and their solutions.

Structure

Explains the components of the front leaf spring.

Structure

Explains the components of the rear leaf spring.

Disassembly

Procedures for disassembling the front suspension system.

Disassembly

Procedures for disassembling the rear suspension system.

Check

Procedures for checking spring leaf condition and wear limits.

Assembly

Guides for assembling suspension sub-assemblies and front suspension.

Brake System

Technical Parameter

Specifications for the brake system components.

Trouble Analysis of Wheel Brake

Troubleshooting brake issues like noise and uneven braking.

Front Brake

Disassembly, check, and assembly of the front brake.

Rear Brake

Disassembly, check, assembly, and adjustment of the rear brake.

Frame Brake Pipeline

Details the frame brake hydraulic pipeline system.

Cab Brake Pipeline

Describes the brake pipeline system within the cab.

Cab

Clip and Fastener

Information on various clips and fasteners used in the cab.

Cab Front Panel

Procedures for disassembling the front bumper assembly.

Door

Details on disassembling and adjusting the front door.

Instrument Panel

Disassembly and parts of the instrument panel.

Cab Internal Trims and External Trims

Procedures for disassembling interior trims.

Cab External Trims

Details on external trims of the cab.

Seat

Information on seat assembly, disassembly, and safety belts.

Cab Mounting

Details on front and rear mounting of the cab.

Chassis Frame

Explains the structure and components of the chassis frame.

Construction of the Heater

Details the components of the cab heater system.

Electric System

Specification

Vehicle electrical system specifications and bulb types.

Trouble Analysis

Troubleshooting common electrical system issues.

No electricity

Causes and remedies for the absence of electrical power.

Engine cannot start

Troubleshooting starting problems and abnormal starter operation.

Instruments

Overview of dashboard instruments and warning lights.

Instrument Panel

Technical parameters, constitution, and disassembly of the instrument panel.

Speedometer

Dial description, technical parameters, and trouble analysis of the speedometer.

Tachometer

Dial description, technical specifications, and trouble analysis of the tachometer.

Water Temperature Meter and Fuel Meter

Dial description, technical parameters, and trouble analysis for meters.