Maintenance Section
91
Maintenance Intervals
NOTICE
Never exceed the Maintenance Intervals specified
in the manual. Defects and/or damage to the
important functional components may be resulted in.
NOTICE
All maintenance and repair, except every 10 service
hours or daily, on the lift truck must be performed
by qualified and authorized personnel only.
NOTICE
Careless disposal of waste oil can harm the
environment and can be dangerous to persons.
Always dispose of waste oil to an authorized
personnel only.
When Required
Self Diagnostics - Test ............................................92
Compact Display Button..........................................92
Run Time Diagnostic ...............................................93
Carriage Roller Extrusion – Adjust .........................96
Power Modules – Discharge ...................................97
Fuses - Replace .......................................................98
Seat - Lubricate .......................................................98
Wheel Bolts - Check for Tightness .........................99
Drive Axle Gear Boxes ............................................99
Greasing Point ...................................................... 100
Every 10 Service Hours or Daily
Walk - Around Inspection - Inspect ..................... 101
Mast Channels - Lubricate ................................... 103
Battery - Check, Exchange, Change ................... 103
Indicator - Check................................................... 105
Tires and Wheels - Inspect .................................. 106
First 50 - 100 Service Hours or a Week
Drive Axle Oil - Change ........................................ 107
Every 500 Service Hours or 3 Months
Tilt Cylinders.......................................................... 108
Cylinder Rod Extension - Adjust .......................... 109
Crosshead Rollers - Check .................................. 109
Mast Hinge Pins - Lubricate ................................. 110
Steering Machanism - Lubricate .......................... 110
Drive Axle Oil - Change ........................................ 110
Overhead Guard - Inspect .................................... 110
Control Panel - Clean, Inspect ............................. 111
Direction Control forward/reverse Switch- Check
............................................................................... 112
Parking Brake - Test ............................................. 113
Hydraulic Oil Level - Check .................................. 113
Steer Angle Switches - Check, Clean ................. 114
Mast Carriage, Chains and Attachments - Inspect,
Adjust, Lubricate ................................................... 114
Every 1000 Service Hours or 6 Months
Air Breather - Change ........................................... 116
Drive & Pump Motor - Clean, Inspect .................. 116
Tires and Wheels - Inspect, Check...................... 118
Lift Chains - Test, Check, Adjust ......................... 119
Hydraulic Return Filter - Change ......................... 121
Every 2000 Service Hours or Yearly
Hydraulic , Power Steering System ..................... 122
Steer Wheel Bearings - Reassemble .................. 123
Fork - Inspect ........................................................ 125
Hydraulic Oil - Check, Change............................. 128
Environment Protection
Environment Protection ........................................ 129
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