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DROPSA SMART2 User Manual

DROPSA SMART2
18 pages
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1
SMART 2
Oil Lubrication Electro-Pump
SW ver. 1.10
User and
Maintenance Manual
Warranty information
TABLE OF CONTENTS
1. INTRODUCTION
2. GENERAL DESCRIPTION
3. PRODUCT-MACHINE IDENTIFICATION
4. TECHNICAL SPECIFICATIONS
5. MACHINE COMPONENTS
6. UNPACKING AND INSTALLING THE MACHINE
7. INSTRUCTIONS FOR USE
8. TROUBLESHOOTING
9. MAINTENANCE PROCEDURE
10. DISPOSAL
11. ORDERING INFORMATION
12. DIMENSIONS
13. HANDLING AND TRANSPORTATION
14. OPERATING HAZARDS
15. PRECAUTIONS
16. WARRANTY INFORMATION
17. DECLARATION OF COMPLIANCE WITH STANDARDS
18. DROPSA LOCATIONS
Manual drafted in compliance with C2084IE– WK 54/04
EC Directive 98/37, Annex I, paragraph 1.7.4
http://www.dropsa.com
Manufacturer
DropsA SpA
Product SMART2
Year 2004
Certification
DRAFT
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DROPSA SMART2 Specifications

General IconGeneral
BrandDROPSA
ModelSMART2
CategoryWater Pump
LanguageEnglish

Summary

Introduction and General Description

General Description

Describes the SMART2 oil lubrication pump and its applications.

Lubrication Control System Principles

Explains the three-step operation of automatic SMART2: Prelube, Lube, Standby.

Product Identification and Technical Specifications

Product-Machine Identification

Details the location of the machine identification label and its contents.

General Technical Specifications

Specifies lubricant, temperature, humidity, and protection grade.

Electric Gear Pump Specifications

Details voltage, power, flow rate, pressure, and rotation specifications.

Battery Backup Details

Describes the battery backup for the real-time clock and its specifications.

Machine Components Overview

Lists the main components assembled to the baseplate of the pump.

SMART2 Models Overview

Manual SMART2 Features

Describes the front panel controls and features of the manual SMART2.

Automatic SMART2 Features

Describes the front panel controls and features of the automatic SMART2.

Installation Procedures

Unpacking Instructions

Instructions for checking the unit for damage after unpacking.

Pump Installation Guidelines

Guidelines for selecting a suitable location and mounting the pump.

Hydraulic Connection

Instructions for making the hydraulic connection to the pump.

Electric Wiring Diagram

Shows the general electrical diagram for both manual and automatic SMART2.

User Connections

Illustrates PCB user interface connections for power and external outputs.

Electrical Connections

Manual SMART2 Connections

Details user connections for power supply, pressure-switch, and level contact for manual SMART2.

Automatic SMART2 Connections

Details user connections for power supply and sensors for automatic SMART2.

Power Supply and Battery Configuration

Power Supply Switch

Instructions for setting the power supply voltage (110V/220V).

Variable Resistor Function

Describes the function of the variable resistor for display brightness.

Battery Activation Procedure

Details how to activate the battery backup for date and time.

Electrical Connection Safety Precautions

Lists essential safety precautions before and during electrical connections.

Operating the SMART2 Pump

Manual SMART2 Operation

Operating instructions specific to the manual SMART2 system.

Automatic SMART2 Operation

Operating instructions specific to the automatic SMART2 system.

Pre Start-up Checks

Checks to perform before starting the machine.

Machine Start-up Procedure

Detailed steps for starting up the machine.

Air Venting Guidance

Guidance on venting air from the pump system.

Pressure Regulation

How to check and adjust system pressure using the manometer.

VIP2004 Controller Operation

Typical Working Session

Explains the sequence of operations during a typical working session.

Typical System Start-up Sequence

Illustrates the typical sequence for starting up the SMART2 system.

Parameter Setup Session

Lube Time Setting

Setting the lubrication time for the pump cycles.

Standby Time Setting (Timer)

Setting the standby time when controlled by a timer.

Standby Pulse Setting

Setting the standby pulse when controlled by a pulse register.

Extended Menu Access

Option to enter the extended menu for more settings.

Standby Type Setting

Setting the type of standby (Timer, Pulse, Both).

Lube Type Selection

Selecting the type of lubrication (Timer, PS, SEP).

Delay Time Setting

Setting the delay time for pump-off, specifically for PS lube type.

Lube Cycles Setting

Setting the number of lubrication cycles.

Prelube Cycles Setting

Setting the number of prelube cycles.

Wait Time Setting

Setting the pause time between lube cycles.

Start Mode Setting

Selecting the system start mode (Lubric / Standby).

Alarm Setting

Selecting the type of alarm electric contact.

Date and Time Setting Enable

Enabling or disabling the Date and Time function.

Day Setting

Setting the day for the date function.

Month Setting

Setting the month for the date function.

Year Setting

Setting the year for the date function.

Hour Setting

Setting the hour for the time function.

Minute Setting

Setting the minutes for the time function.

Detailed Operative Parameters

Lube Timer Parameter

Defines lube duration and conditions for starting lube.

PS Lube Type

Proximity sensor monitoring for lube cycle completion.

SEP Lube Type

Proximity sensor monitoring for lube cycle completion.

Standby Timer Parameter

Defines standby duration when controlled by a timer.

Standby Pulse Parameter

Defines standby duration when controlled by a pulse register.

Standby Both Parameter

Defines standby duration based on timer and pulse.

Delay Time Parameter (PS Only)

Timer duration for pump-off after pressure is reached.

Lube Cycles Parameter

Number of lubrication cycles to be performed by the system.

Prelube Cycles Parameter

Number of prelube cycles before main lube cycles.

Wait Time Parameter

Pause time between each lube process.

Start Mode Parameter

How the system starts the working session.

Alarm Parameter

Type of alarm electric contact.

Date and Time Parameter

Enables/disables Date & Time display and setup.

Day Parameter

Setting the day for the date.

Month Parameter

Setting the month for the date.

Year Parameter

Setting the year for the date.

Hour Parameter

Setting the hour for the time.

Minute Parameter

Setting the minutes for the time.

I-R Communication

Troubleshooting Guide

Pump Diagnostics

Lists pump anomalies, probable causes, and solutions.

VIP2004 Controller Alarms

Explains the alarms generated by the VIP2004 controller.

System Restart and Reset

Steps to restart or reset the system after an alarm.

Maintenance and Disposal

Maintenance Procedure

Outlines maintenance tasks and safety precautions.

Periodical Maintenance Schedule

Details periodic inspection and maintenance tasks.

Disposal Guidelines

Guidelines for proper disposal of the machine.

Ordering Information for Manual SMART2

Part numbers and descriptions for manual SMART2 units.

Ordering Information for Automatic SMART2

Part numbers and descriptions for automatic SMART2 units.

Spare Parts and Dimensions

Spare Parts List

Lists part numbers and descriptions for spare parts.

Physical Dimensions and Weight

Provides physical dimensions and weight of the SMART2 pump.

Handling, Hazards, and Precautions

Handling and Transportation

Instructions for handling and transporting the equipment.

Operating Hazards Identification

Details potential hazards during operation, including power, flammability, pressure, and noise.

General Safety Precautions

Lists general precautions and incompatible fluids with their dangers.

Warranty Information

Declaration of CE Compliance

Dropsa Global Locations

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